Method and apparatus for communicating incremental depth and/or other useful data of a downhole tool

• US 10,100,630 B2
• Filed: 02/12/2015
• Issued: 10/16/2018
• Est. Priority Date: 02/12/2014
• Status: Expired due to Fees

• Current Assignee: Weatherford Technology Holdings, LLC (Weatherford International PLC)
• Original Assignee: Weatherford Technology Holdings, LLC (Weatherford International PLC)
• Inventors: Bartel, Roger P., Mauldin, Charles Lee
• Primary Examiner(s): Andrews, D.
• Application Number:
  US14/621,007
• Publication Number:
  US 20150226050A1
• Time in Patent Office: 1,342 Days
• CPC Class Codes: E21B 45/00 Measuring the drilling time or rate of penetration
• CPC Class Codes: E21B 47/04 Measuring depth or liquid level
• CPC Class Codes: E21B 47/18 through the well fluid , e.g. mud pressure pulse telemetry
• CPC Class Codes: E21B 47/26 Storing data down-hole, e.g. in a memory or on a record carrier

Abstract

A method and apparatus for communicating incremental depth and/or other useful data of a downhole tool. The incremental depth and/or other useful data of the downhole tool being communicated by measuring at least one change in the downhole system, detecting the change downhole, and subsequently determining the incremental depth and/or other useful data of the downhole tool.

Claims

1. A method of drilling a borehole with a downhole assembly, the method comprising:

storing in the downhole assembly at least one predetermined change in rotational rate correlated to at least one predetermined depth interval;

drilling the borehole with the downhole assembly while successively measuring each of the at least one predetermined depth interval at the surface;

successively detecting, using an angular rate sensor of the downhole assembly, changes from different rotational rates, each of the successively detected changes imparted to the downhole assembly from the surface at each of the at least one predetermined depth interval successively measured at the surface;

determining, using processing circuitry of the downhole assembly, a downhole depth value for the downhole assembly by counting each of the successively detected changes; and

controlling an operation of the downhole assembly based on the determined depth value.

2. The method of claim 1, wherein detecting, using the angular rate sensor of the downhole assembly, the changes from the different rotational rates imparted to the downhole assembly comprises integrating the detected rotational rates as averages and determining differences in the averages at least above a threshold.

3. The method of claim 1, wherein determining, using the processing circuitry of the downhole assembly, the downhole depth value for the downhole assembly by counting each of the successively detected changes comprises multiplying a count of the successively detected changes by the at least one predetermined depth interval.

4. The method of claim 1, further comprising:

measuring, using the processing circuitry, a time interval between the detected changes; and

determining, using the processing circuitry, a rate of penetration for the downhole assembly based on the downhole depth value and the measured time interval.

5. The method of claim 1, wherein controlling the operation of the downhole assembly based on the determined depth value comprises configuring a sensing parameter of at least one sensor element of the drilling assembly based on the determined depth value.

6. The method of claim 1, wherein controlling the operation of the downhole assembly based on the determined depth value comprises controlling an operational parameter of a directional drilling component of the downhole assembly.

7. The method of claim 1, further comprising obtaining at the downhole assembly an updated one of the at least one predetermined depth interval for storage;

and detecting and determining based on the updated depth interval.

8. The method of claim 7, wherein obtaining at the downhole assembly the updated predetermined depth interval comprises detecting the updated predetermined depth interval via telemetry.

9. The method of claim 1, wherein drilling the borehole with the downhole assembly while successively measuring each of the at least one predetermined depth interval at the surface comprises:

advancing the downhole assembly in the borehole,

measuring with the surface equipment successive ones of the at least one predetermined depth interval, and

alternatingly imparting rotation to the downhole assembly with the at least one predetermined change in rotational rate for each of the successive ones of the at least one predetermined depth interval.

10. The method of claim 9, wherein measuring with the surface equipment the successive ones of the at least one predetermined depth interval comprises measuring with a drawworks encoder.

11. The method of claim 9, wherein imparting the rotation to the downhole assembly comprises imparting the rotation with one or more of a rotary table, a mud system, a mud motor, a downhole generator, a turbine, and an impeller.

12. The method of claim 9, wherein alternatingly imparting the rotation to the downhole assembly with the different rotational rates for the successive ones of the at least one predetermined depth interval comprises alternating the rotation between a first rotational rate and a second rotational rate within a percentage of the first rotational rate.

13. The method of claim 1, wherein storing in the downhole assembly the at least one predetermined change in rotational rate correlated to the at least one predetermined depth interval comprises setting, at the surface and in the downhole assembly, the at least one predetermined change in rotational rate correlated to the at least one predetermined depth interval.

14. The method of claim 13, further comprising:

advancing the downhole assembly downhole in the borehole while measuring the depth at the surface; and

imparting, from the surface, the at least one predetermined change in rotational rate to the downhole assembly at the at least one predetermined depth interval from the depth measured at the surface,

wherein detecting, using the angular rate sensor of the downhole assembly, the changes from the different rotational rates imparted to the downhole assembly comprises detecting, using the angular rate sensor of the downhole assembly, the at least one predetermined change in rotational rate imparted to the downhole assembly while drilling the borehole.

15. An assembly for drilling a borehole, comprising:

a drilling component disposed on the assembly and drilling the borehole with rotation;

first storage disposed on the assembly and storing at least one predetermined change in rotational rate correlated to at least one predetermined depth interval;

an angular rate sensor disposed on the assembly and detecting the rotation; and

first processing circuitry disposed on the assembly and operatively coupled to the first storage and the angular rate sensor, the first processing circuitry counting a downhole depth value of the downhole assembly from successive changes detected in the rotation of the downhole assembly corresponding to the at least one predetermined change in rotational rate correlated to the at least one predetermined depth interval stored in the storage, the successive changes imparted to the downhole assembly from the surface at each of the at least one predetermined depth interval successively measured at the surface.

16. The assembly of claim 15, wherein the drilling component comprises a drill collar having a drill bit disposed thereon.

17. The assembly of claim 15, wherein the drilling component comprises a drilling motor having a drill bit disposed thereon.

18. The assembly of claim 15, wherein the drilling component comprises a directional drilling tool;

and wherein the first processing circuitry controls an operational parameter of the directional drilling tool based on the determined depth valve.

19. The assembly of claim 15, wherein the first processing circuitry measures a time interval between the detected changes and determines a rate of penetration for the downhole assembly based on the downhole depth value and the measured time interval.

20. The assembly of claim 15, wherein the angular rate sensor comprises one or more of an angular rate gyroscope responsive to Coriolis acceleration, an accelerometer, and a magnetometer.

21. The assembly of claim 15, further comprising at least one sensor element disposed on the downhole assembly and operatively coupled to the first processing circuitry, the first processing circuitry configuring a sensing parameter of the at least one sensor element based on the determined depth valve.

22. The assembly of claim 15, further comprising:

second storage at the surface storing the at least one predetermined change in the rotational rate correlated to the at least one predetermined depth interval;

a drive imparting rotation to the downhole assembly to drill the borehole;

surface equipment advancing the downhole assembly in the borehole and measuring successive ones of the at least one predetermined depth interval; and

second processing circuitry operatively coupled to the second storage, the drive, and the surface equipment, the second processing circuitry alternatingly imparting the rotation to the downhole assembly with the at least one predetermined change in rotational rate for the successive ones of the at least one predetermined depth interval.

23. The assembly of claim 22, wherein the surface equipment comprises a drawworks encoder measuring the advancement of the downhole assembly.

24. The assembly of claim 22, wherein the drive comprises one or more of a rotary table, a mud system, a mud motor, a downhole generator, a turbine, and an impeller.

25. The assembly of claim 15, further comprising surface equipment deploying the downhole assembly in the borehole and imparting rotation to the downhole assembly, the surface equipment storing the at least one predetermined change in rotational rate correlated to the at least one predetermined depth interval and measuring depth at surface, the surface equipment imparting the at least one predetermined change in rotational rate at the at least one predetermined depth interval from the depth measured with the surface equipment.