Method and system for selective cylinder deactivation

• US 10,100,761 B2
• Filed: 02/17/2017
• Issued: 10/16/2018
• Est. Priority Date: 02/17/2017
• Status: Active Grant

• Current Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Original Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Inventors: Karnik, Amey Y., Jankovic, Mrdjan J., Shelby, Michael Howard, Sashidharan, Pravin
• Primary Examiner(s): Tran, Long T
• Assistant Examiner(s): Mo, Xiao
• Application Number:
  US15/436,494
• Publication Number:
  US 20180238248A1
• Time in Patent Office: 606 Days
• CPC Class Codes: F02D 13/0261 Controlling the valve overlap
• CPC Class Codes: F02D 13/06 Cutting-out cylinders
• CPC Class Codes: F02D 17/02 Cutting-out cutting-out engines in multiple engine arrangements F02D25/04
• CPC Class Codes: F02D 2041/0012 with selective deactivation of cylinders
• CPC Class Codes: F02D 2200/0408 Estimation of intake manifold pressure
• CPC Class Codes: F02D 2200/0411 Volumetric efficiency
• CPC Class Codes: F02D 37/02 one of the functions being ignition
• CPC Class Codes: F02D 41/0002 Controlling intake air
• CPC Class Codes: F02D 41/0087 Selective cylinder activation, i.e. partial cylinder operation deceleration cut-off F02D41/123
• CPC Class Codes: F02D 41/2406 using essentially read only memories
• CPC Class Codes: F02D 41/26 using computer, e.g. microprocessor
• CPC Class Codes: F02D 41/3058 the engine working with a variable number of cycles
• CPC Class Codes: F02D 41/3094 the fuel injection being effected by at least two different injectors, e.g. one in the intake manifold and one in the cylinder
• CPC Class Codes: Y02T 10/12 Improving ICE efficiencies
• CPC Class Codes: Y02T 10/40 Engine management systems

Abstract

Systems and methods are provided for increasing the accuracy of air charge estimation for a cylinder that is selectively deactivatable. A controller may deactivate the cylinder in accordance with a firing pattern selected based on torque demand. An air charge estimate of the firing cylinder is then adjusted based on whether the cylinder was fired or skipped on a previous engine cycle when operating according to the selected firing pattern.

Claims

1. A method for an engine, comprising:

adjusting an air charge estimate for a cylinder on a current engine cycle based on an induction history of the cylinder, including an induction state of the cylinder on an immediately previous engine cycle; and

injecting fuel to the cylinder in response to the adjusted air charge estimate.

2. The method of claim 1, wherein the adjusting includes estimating an amount of air charge entering the cylinder responsive to a first air charge characterization when the cylinder is fired on the current engine cycle and fired on the immediately previous engine cycle, and estimating the amount of air charge entering the cylinder responsive to a second, different air charge characterization when the cylinder is fired on the current engine cycle and skipped on the immediately previous engine cycle.

3. The method of claim 2, wherein intake and exhaust valves of the cylinder operate with positive valve overlap at top-dead-center of exhaust stroke of the previous engine cycle when the cylinder is fired on the current engine cycle and fired on the immediately previous engine cycle, and wherein the first air charge characterization includes decreasing cylinder air charge from a base value by a first amount to compensate for a relatively higher blow-back of exhaust into an intake runner of the cylinder, the base value based on an ideal volumetric efficiency mapping.

4. The method of claim 3, wherein intake and exhaust valves of the cylinder operate with no valve overlap at top-dead-center of exhaust stroke of the previous engine cycle when the cylinder is fired on the current engine cycle and skipped on at least the immediately previous engine cycle, and wherein the second air charge characterization includes decreasing cylinder air charge from the base value by a second amount to compensate for a relatively lower blow-back of the exhaust gases into the intake runner.

5. The method of claim 4, wherein when the cylinder is fired on the current engine cycle, the intake valve of the cylinder is activated open before the exhaust valve is activated open and wherein when the cylinder is skipped on the current engine cycle, the intake valve of the cylinder is deactivated before the exhaust valve is deactivated, and fuel is selectively deactivated.

6. The method of claim 4, wherein the second amount is smaller than the first amount at a given manifold pressure, and wherein the second amount is adjusted based on the induction history of the cylinder including a fraction of firing events in the cylinder that are immediately preceded by a firing event in the cylinder, the second amount decreased as the fraction increases.

7. The method of claim 2, wherein the first air charge characterization is mapped in accordance with the induction history of the cylinder being a stationary pattern of cylinder deactivation, and wherein the second air charge characterization is mapped in accordance with the induction history of the cylinder being a non-stationary pattern of cylinder deactivation, wherein the cylinder is repeatedly fired in the stationary pattern, and wherein the cylinder is intermittently fired in the non-stationary pattern such that each firing cylinder event is preceded by a skipped event for a given cylinder in a previous engine cycle.

8. The method of claim 1, wherein the adjusting includes estimating an amount of air charge entering the cylinder responsive to each of a first air charge characterization and a second air charge characterization, a weightage of the first air charge characterization relative to the second air charge characterization selected based on an induction pattern of the cylinder used to achieve an induction ratio.

9. The method of claim 8, wherein the weightage of the first air charge characterization is higher when the firing pattern of the cylinder is a stationary pattern, and wherein when the firing pattern of the cylinder is a non-stationary pattern, the weightage of the second air charge characterization increased relative to the weightage of the first air charge characterization as a proportion of firing events in the cylinder preceded by a firing event in the cylinder increases.

10. The method of claim 1, wherein the adjusting is further based on a difference between engine cycle averaged intake manifold pressure for the cylinder and an estimated intake manifold pressure, the estimated intake manifold pressure measured at bottom dead center of an intake stroke of the cylinder or estimated using a manifold filling and emptying model that uses the induction history to determine a variation in the intake manifold pressure from a mean value.

11. The method of claim 1, wherein the aircharge estimate is further adjusted via a transfer function based on cylinder valve temperature, the air charge estimate increased as the cylinder valve temperature decreases, the cylinder valve temperature decreased as a number of engine cycles elapsed since a last firing of the cylinder increases.

12. A method for an engine, comprising:

adjusting an aircharge estimate for a cylinder by a first amount via a first aircharge calibration responsive to the cylinder firing during a current engine cycle and an immediately previous engine cycle; and

adjusting the aircharge estimate by a second amount via a second aircharge calibration responsive to the cylinder firing during the current engine cycle and not firing during at least the immediately previous engine cycle.

13. The method of claim 12, further comprising adjusting fuel injection to the cylinder on the current cycle based on the adjusted air charge estimate.

14. The method of claim 12, wherein the cylinder not firing includes fuel and spark being selectively deactivated to the cylinder while cylinder intake and exhaust valves operate without valve overlap, and wherein the cylinder firing includes fuel and spark being active while the cylinder intake and exhaust valves operate with valve overlap.

15. The method of claim 12, further comprising, firing the cylinder according to one of a plurality of firing patterns selected based on operator torque demand and engine NVH, the plurality of firing patterns including a stationary pattern and a non-stationary pattern, and wherein the first aircharge calibration is mapped based on the stationary pattern and the second aircharge calibration is mapped based on the non-stationary pattern.

16. The method of claim 12, wherein the second amount is varied as one or more of a number of engine cycles elapsed since a last firing of the cylinder increases, a proportion of firing events in the cylinder preceded by a firing event in the given cylinder increases, an estimated cylinder wall temperature decreases, and a difference between a mean intake manifold pressure of the cylinder during cylinder firing and an instantaneous intake manifold pressure of the cylinder at intake stroke BDC increases.

17. A method for an engine, comprising:

estimating an amount of air entering a cylinder responsive to one of two air charge characterizations for the cylinder and a last previous induction state of the cylinder; and

injecting fuel to the cylinder in response to the amount of air entering the cylinder.

18. The method of claim 17, wherein the one of two air charge characterizations is based on the last previous induction state of the cylinder, and where the other of the two air charge characterizations is based on a different induction state of the cylinder.

19. The method of claim 18, wherein the last previous induction state includes the cylinder firing and positive valve overlap between an open intake valve of the cylinder during a current engine cycle and an open exhaust valve of the cylinder during an immediately previous engine cycle, wherein the one of the two air charge characterizations decreases the amount of air to the cylinder at a given manifold pressure in accordance with a first factor based on exhaust residuals blown back into an intake runner of the cylinder during the positive valve overlap, wherein the different induction state of the cylinder includes the cylinder not firing and no valve overlap between an open intake valve of the cylinder during a current engine cycle and a closed open exhaust valve of the cylinder during an immediately previous engine cycle, and wherein the other of the two air charge characterizations decreases the amount of air to the cylinder at the given manifold pressure in accordance with a second factor based on exhaust residuals retained in the cylinder during the no valve overlap, the second factor smaller than the first factor.

20. The method of claim 17, further comprising adjusting one or more engine operating parameters in response to the adjusted air charge estimate, the one or more engine operating parameters including a spark ignition timing of the cylinder and a split ratio of fuel delivered via port injection relative to direct injection to the cylinder.