Systems and methods for an open wire scan

• US 10,101,403 B2
• Filed: 11/25/2014
• Issued: 10/16/2018
• Est. Priority Date: 07/02/2014
• Status: Active Grant

• Current Assignee: Intersil Americas LLC (Renesas Electronics Corporation)
• Original Assignee: Intersil Americas LLC (Renesas Electronics Corporation)
• Inventors: Allen, Anthony John, Laber, Edgardo A.
• Primary Examiner(s): Allgood, Alesa
• Application Number:
  US14/553,910
• Publication Number:
  US 20160003914A1
• Time in Patent Office: 1,421 Days
• CPC Class Codes: G01R 19/16542 for batteries charge condition monitoring in G01R31/36
• CPC Class Codes: G01R 31/3835 involving only voltage measurements
• CPC Class Codes: G01R 31/396 Acquisition or processing of data for testing or for monitoring individual cells or groups of cells within a battery
• CPC Class Codes: G01R 31/52 Testing for short-circuits, leakage current or ground faults
• CPC Class Codes: G01R 31/54 Testing for continuity

Abstract

Systems and methods for an open wire scan are provided. In certain embodiments, An apparatus comprising a circuit includes a plurality of inputs for connecting with a plurality of outputs of a multi-cell battery pack; and an open connection detection circuit, formed within the circuit, for detecting an open connection on at least one of the plurality of inputs connected to the multi-cell battery pack and generating a fault condition responsive thereto. The open connection detection circuit comprises at least one current source device; and at least one device for turning on and off the at least one current source device. The open connection detection circuit also comprises at least one amplifier; an analog to digital converter; and a control logic circuit.

Claims

1. A method for detecting an open connection between a circuit device and a multi-cell battery, comprising the steps of:

measuring a voltage at each input of a plurality of inputs on the circuit device from the multi-cell battery pack at the beginning and end of a time period;

calculating a difference between beginning measurements made at the beginning of the time period and end measurements made at the end of the time period;

detecting the open connection between the circuit device and the multi-cell battery of at least one of the plurality of inputs by observing positive and negative peak patterns produced by the difference calculations;

selectively activating at least one device for turning on and off at least one current source device, the at least one current source device respectively connected with one of the plurality of inputs from the multi-cell battery; and

applying a current through each of the plurality of inputs from the at least one current source device.

2. The method of claim 1, wherein the multi-cell battery pack includes a plurality of cells connected in series, and wherein the plurality of inputs are coupled to respective series connections between the cells.

3. The method of claim 1, wherein observing the positive and negative peak patterns produced by the difference calculations comprises:

stepping through the voltage differences measured at each input of the plurality of inputs;

identifying a first cell in the multi-cell battery pack as being open when one of the plurality of inputs corresponding to the first cell is associated with a negative voltage peak; and

identifying a second cell after the first cell in the multi-cell battery pack as being closed when one of the plurality of inputs corresponding to the second cell is associated with a positive voltage peak.

4. The method of claim 3, wherein the multi-cell battery pack includes a bottom cell and a top cell connected in series, and wherein stepping includes stepping through inputs from the bottom cell sequentially to the top cell, and wherein when all the cells after the first cell including the top cell are identified as being open, the method further includes identifying a nonexistent cell after the top cell as being closed, wherein the non-existent cell is identified as being after the top cell.

5. The method of claim 1, wherein the step of detecting further comprises the steps of:

comparing voltages at adjacent inputs of the plurality of inputs; and

generating a control signal responsive to the comparison.

6. The method of claim 5, wherein the step of generating the control signal further comprises the step of generating the control signal that changes responsive to a voltage at a higher voltage node becoming lower than a second voltage at a previously lower voltage node or responsive to an abnormal voltage change.

7. The method of claim 1, wherein observing positive and negative peak patterns includes comparing a difference value of one of the plurality of inputs to difference values for all of the plurality of inputs.

8. The method of claim 7, wherein detecting the open connection includes determining that the difference value for the one of the plurality of inputs is substantially greater than the difference values for all of the plurality of inputs.