Rotation angle detector, rotary electrical machine and elevator hoisting machine

• US 10,103,607 B2
• Filed: 10/20/2014
• Issued: 10/16/2018
• Est. Priority Date: 10/20/2014
• Status: Active Grant

• Current Assignee: Mitsubishi Electric Corporation
• Original Assignee: Mitsubishi Electric Corporation
• Inventors: Takiguchi, Ryuichi, Nakada, Satoru, Minobe, Morishige, Niikura, Shuhei, Kashima, Shunta, Komatsu, Takanori
• Primary Examiner(s): Warren, David
• Application Number:
  US15/507,405
• Publication Number:
  US 20170288510A1
• Time in Patent Office: 1,457 Days
• Field of Search: 187391, 310 40 R
• CPC Class Codes: B66B 1/28 electrical detecting excessive speed B66B5/04 ; control of electrical motor H02P
• CPC Class Codes: B66B 11/043 actuated by rotating motor; Details, e.g. ventilation roping on drum, sheave, winch or pulley B66B11/0065; power supply or control B66B1/28, H02P; motor construction H02K
• CPC Class Codes: B66B 5/0018 Devices monitoring the operating condition of the elevator system
• CPC Class Codes: G01D 5/20 by varying inductance, e.g. by a movable armature
• CPC Class Codes: G01D 5/2046 by a movable ferromagnetic element, e.g. a core
• CPC Class Codes: H02K 11/215 Magnetic effect devices, e.g. Hall-effect or magneto-resistive elements
• CPC Class Codes: H02K 11/225 Detecting coils
• CPC Class Codes: H02K 21/16 having annular armature cores with salient poles with homopolar co-operation H02K21/20

Abstract

In a reference state of a rotation angle detector, plural first output coils include first output coils having the number of windings of Ai and Aj, plural second output coils include second output coils having the number of windings Bk and Bm. The rotation angle detector includes at least one configuration from among: a configuration in which the numbers of windings of the first and second output coils are the same numbers of windings as in the reference state, with the exception that the number of windings Ai is the number of windings Ai±a or the number of windings Aj is the number of windings Aj±a; and a configuration in which the number of windings Bk is the number of windings Bk±b or the number of windings Bm is the number of windings Bm±b.

Claims

1. A rotation angle detector, comprising:

a detecting stator including a detecting stator core, a plurality of excitation coils, a plurality of first output coils, and a plurality of second output coils, which are provided respectively on the detecting stator core; and

a detecting rotor including a plurality of salient poles arranged in a circumferential direction of the rotor and configured to rotate with respect to the detecting stator while the salient poles face the detecting stator in a radial direction of the rotor;

wherein

the first output coils and the second output coils are output coils of mutually different phases;

the detecting stator core includes a plurality of teeth arranged in the circumferential direction;

the excitation coils are respectively wound about the teeth;

the first output coils and the second output coils are wound about mutually different teeth so that winding of output coils of the same phase is avoided in two teeth that are mutually adjacent in the circumferential direction;

a number of pole pairs of the excitation coils is set to M, which is an integer no less than 1;

a number of salient poles is set to N, which is an integer no less than 1; and

when a reference state is a state wherein the plurality of first output coils include at least a first output coil having the number of windings of Ai, which is an integer no less than 1, and a first output coil having the number of windings of Aj, which is an integer no less than 0 that is smaller than Ai, and wherein the plurality of second output coils include at least a second output coil having the number of windings of Bk, which is an integer no less than 1, and a second output coil having the number of windings of Bm, which is an integer no less than 0 that is smaller than Bk, and moreover wherein a spatial distribution of the numbers of windings of the first output coils and the second output coils is obtained by a sum of a function expressed by a sine wave of spatial order |M±

N| and a function expressed by a sine wave of spatial order |M−

|M±

N∥

having an amplitude equal to an amplitude of the sine wave of spatial order |M±

N|, and when a is the integer no less than 1 and b is the integer no less than 1, then

at least one configuration is provided from among;

a configuration in which the numbers of windings of the first and second output coils are respectively the same numbers of windings as in the reference state, with the exception that the first output coils are wound by increasing or decreasing the number of windings by a such that the number of windings is not set to a number less than or equal to 0 without changing relative magnitudes of the number of windings on the teeth wherein the number of windings is Ai and the number of windings on the teeth wherein the number of windings is Aj, in the teeth wherein the first output coils having the number of windings of Ai or Aj are wound in the reference state; and

a configuration in which the numbers of windings of the first and second output coils are respectively the same numbers of windings as in the reference state, with the exception that the second output coils are wound by increasing or decreasing the number of windings by b such that the number of windings is not set to a number less than or equal to 0 without changing relative magnitudes of the number of windings on the teeth wherein the number of windings is Bk and the number of windings on the teeth wherein the number of windings is Bm in the teeth wherein the second output coils having the number of windings of Bk or Bm are wound in the reference state.

2. The rotation angle detector according to claim 1, provided with at least one configuration from among:

a configuration in which Aj is the smallest number of windings among the respective numbers of windings of the plurality of first output coils in the reference state, and

a configuration in which Bm is the smallest number of windings among the respective numbers of windings of the plurality of second output coils in the reference state.

3. The rotation angle detector according to claim 1, provided with at least one configuration from among:

a configuration in which a first output coil having the number of windings of Ai±

a or Aj±

a is only wound about any one of the plurality of teeth; and

a configuration in which a second output coil having the number of windings of Bk±

b or Bm±

b is only wound about any one of the plurality of teeth.

4. The rotation angle detector according to claim 1, provided with at least one configuration from among:

a configuration in which a relationship a/Ai≤

2% is established; and

a configuration in which a relationship b/Bk≤

2% is established.

5. The rotation angle detector according to claim 1, wherein

the spatial order δ

of error expressed by |M−

|M±

N| and the spatial order ε

of error expressed by |δ

−

M| are values other than 1 and 2.

6. The rotation angle detector according to claim 5, wherein the number of teeth is set to 2M.

7. The rotation angle detector according to claim 5, wherein the spatial orders δ

and ε

of the errors are also values other than 4.

8. The rotation angle detector according to claim 5, wherein

the number of the pole pairs M of the excitation coils is 9;

and

the number N of the salient poles is 15, 24 or 30.

9. The rotation angle detector according to claim 5, wherein

the number of the pole pairs M of the excitation coils is 15;

and

the number N of the salient poles is 10, 20 or 24.

16. A rotary electrical machine, comprising:

a stator;

a rotor which rotates with respect to the stator; and

the rotation angle detector according to claim 1, in which the detecting rotor rotates integrally with the rotor.

17. An elevator hoisting machine, comprising:

a motor which is a rotary electrical machine according to claim 16; and

a drive sheave which is caused to rotate by a drive force of the motor.

10. A rotation angle detector, comprising:

a detecting stator including a detecting stator core, a plurality of excitation coils, a plurality of first output coils, and a plurality of second output coils, which are provided respectively on the detecting stator core; and

a detecting rotor including a plurality of salient poles arranged in a circumferential direction of the rotor and configured to rotate with respect to the detecting stator while the salient poles face the detecting stator in a radial direction of the rotor;

wherein

the first output coils and the second output coils are output coils of mutually different phases;

the detecting stator core includes a plurality of teeth arranged in the circumferential direction;

the excitation coils are respectively wound about the teeth;

the first output coils and the second output coils are wound about mutually different teeth so that winding of output coils of the same phase is avoided in two teeth that are in the circumferential direction;

a number of pole pairs of the excitation coils is set to M, which is an integer no less than 1;

a number of salient poles is set to N, which is an integer no less than 1; and

when a reference state is a state wherein the plurality of first output coils include at least a first output coil having the number of windings of Ai, which is an integer no less than 1, and a first output coil having the number of windings of Aj, which is an integer no less than 1 that is smaller than Ai, and wherein the plurality of second output coils include at least a second output coil having the number of windings of Bk, which is an integer no less than 1, and a second output coil having the number of windings of Bm, which is an integer no less than 1 that is smaller than Bk, and moreover wherein a spatial distribution of the numbers of windings of the first output coils and the second output coils is obtained by a sum of a function expressed by a sine wave of spatial order |M±

N| and a function expressed by a sine wave of spatial order |M−

|M±

N∥

having an amplitude equal to an amplitude of the sine wave of spatial order |M±

N|, and when a is an integer no less than 1 that is smaller than Ai and b is an integer no less than 1 that is smaller than Bm;

then

at least one configuration is provided with from among;

a configuration in which the numbers of windings of the first and second output coils are respectively the same numbers of windings as in the reference state, with the exception that a first output coil having the number of windings of Ai±

a which is greater than Aj is wound about at least any of the teeth wherein a first output coil having the number of windings of Ai is wound in the reference state, or a first output coil having the number of windings of Aj±

a which is smaller than Ai is wound about at least any of the teeth wherein a first output coil having the number of windings of Aj is wound in the reference state; and

a configuration in which the numbers of windings of the first and second output coils are respectively the same numbers of windings as in the reference state, with the exception that a second output coil having the number of windings of Bk±

b which is greater than Bin is wound about at least any of the teeth wherein a second output coil having the number of windings of Bk is wound in the reference state, or a second output coil having the number of windings of Bm±

b which is smaller than Bk is wound about at least any of the teeth wherein a second output coil having the number of windings of Bin is wound in the reference state.

11. The rotation angle detector according to claim 10, provided with at least one configuration from among:

a configuration in which Aj is the smallest number of windings among the respective numbers of windings of the plurality of first output coils in the reference state, and

a configuration in which Bm is the smallest number of windings among the respective numbers of windings of the plurality of second output coils in the reference state.

12. The rotation angle detector according to claim 10, provided with at least one configuration from among:

a configuration in which a first output coil having the number of windings of Ai±

a or Aj±

a is only wound about any one of the plurality of teeth; and

a configuration in which a second output coil having the number of windings of Bk±

b or Bm±

b is only wound about any one of the plurality of teeth.

13. The rotation angle detector according to claim 10, wherein the spatial order δ

of error expressed by |M−

|M±

N| and the spatial orders ε

of error expressed by |δ

−

M| are values other than 1 and 2.

14. A rotation angle detector, comprising:

a detecting stator including a detecting stator core, a plurality of excitation coils, a plurality of first output coils, and a plurality second output coils, which are provided respectively on the detecting stator core; and

a detecting rotor including a plurality of salient poles arranged in a circumferential direction of the rotor and configured to rotate with respect to the detecting stator while the salient poles face the detecting stator in a radial direction of the rotor;

wherein

the first output coils and the second output coils are output coils of mutually different phases;

the detecting stator core includes a plurality of teeth arranged in the circumferential direction;

the excitation coils are respectively wound about the teeth;

the first output coils and the second output coils are wound about mutually different teeth so that winding of output coils of the same phase is avoided in two teeth that are mutually adjacent in the circumferential direction;

a number of pole pairs of the excitation coils is M, which is an integer no less than 1;

a number of salient poles is set to N, which is an integer no less than 1; and

when a reference state is a state wherein the plurality of first output coils include at least a first output coil having the number of windings of Ai, which is an integer no less than 1, and a first output coil having the number of windings of Aj, which is an integer that is smaller than Ai, and wherein the plurality of second output coils include at least a second output coil having the number of windings of Bk, which is an integer no less than 1, and a second output coil having the number of windings of Bm, which is an integer that is smaller than Bk, and moreover wherein a spatial distribution of the numbers of windings of the first output coils and the second output coils is obtained by a sum of a function expressed by a sine wave of spatial order |M±

N| and a function expressed by a sine wave of spatial order |M−

|±

N∥

having an amplitude equal to an amplitude of the sine wave of spatial order |M±

N|;

then

at least one configuration is provided from among;

a configuration in which the numbers of windings of the first and second output coils are respectively the same numbers of windings as in the reference state, with the exception that a first output coil having the number of windings of a, which is an integer no less than 1, is wound about at least any of the teeth wherein a first output coil having the number of windings of Aj =0 is wound in the reference state; and

a configuration in which the numbers of windings of the first and second output coils are respectively the same numbers of windings as in the reference state, with the exception that a second output coil having the number of windings of b, which is an integer no less than 1, is wound about at least any of the teeth wherein a second output coil having the number of windings of Bm=0 is wound in the reference state.

15. The rotation angle detector according to claim 14, wherein

the spatial order δ

of error expressed by |M−

|M±

N∥ and

the spatial order ε

of error expressed by |δ

−

M| are values other than 1 and 2.