Connector device for a controllable instrument

• US 10,105,036 B2
• Filed: 11/10/2014
• Issued: 10/23/2018
• Est. Priority Date: 04/03/2000
• Status: Expired due to Fees

• Current Assignee: Intuitive Surgical Operations, Inc. (Intuitive Surgical Holdings, LLC)
• Original Assignee: Intuitive Surgical Operations, Inc. (Intuitive Surgical Holdings, LLC)
• Inventors: Julian, Christopher A., Belson, Amir, Brown, Aaron W., Harasym, Mark, Kreidler, Marc S., Ohline, Robert M., Reiner, Scott J., Romo, Enrique, Swinehart, Charles E., Whitin, Katherine
• Primary Examiner(s): KASZTEJNA, MATTHEW JOHN
• Application Number:
  US14/537,127
• Publication Number:
  US 20150133858A1
• Time in Patent Office: 1,443 Days
• Field of Search: 600132, 600142-146
• CPC Class Codes: A61B 1/00128 mechanical, e.g. for tubes or pipes
• CPC Class Codes: A61B 1/0016 using motor drive units
• CPC Class Codes: A61B 1/0053 using distributed actuators, e.g. artificial muscles
• CPC Class Codes: A61B 1/0055 Constructional details of insertion parts, e.g. vertebral elements
• CPC Class Codes: A61B 1/0057 Constructional details of force transmission elements, e.g. control wires
• CPC Class Codes: A61B 1/008 Articulations
• CPC Class Codes: A61B 1/31 for the rectum, e.g. proctoscopes, sigmoidoscopes , colonoscopes
• CPC Class Codes: A61B 2017/003 Steerable
• CPC Class Codes: A61B 2017/00477 Coupling A61B2017/0046 takes precedence
• CPC Class Codes: A61B 34/71 Manipulators operated by drive cable mechanisms

Abstract

A connector assembly for controllable articles is described herein. The connector assembly engages force transmission elements used to transmit force from one or more force generators with the force transmission elements used to manipulate a controllable article. Additionally, the connector assembly provides organization thereby simplifying the process of connecting a plurality of elements, usually with a quick, single movement.

Claims

1. A surgical system, comprising:

a first actuator;

a second actuator;

a surgical instrument comprising;

a first articulatable segment;

a second articulatable segment extending distally past the first articulatable segment;

a first force transmission element coupled to the first articulatable segment and to a first connector portion, the first connector portion being configured for selective operable coupling to and uncoupling from the first actuator, wherein the first connector portion and the first actuator operably couple to one another via a fastened mating engagement of respective first complementary male and female engagement features, the first complementary male and female engagement features being placed in fastened mating engagement by translational motion relative to one another; and

a second force transmission element coupled to the second articulatable segment and to a second connector portion, the second connector portion being configured for selective operable coupling to and uncoupling from the second actuator, wherein the second connector portion and the second actuator operably couple to one another via a fastened mating engagement of respective second complementary male and female engagement features, the second complementary male and female engagement features being placed in fastened mating engagement by translational movement relative to one another;

wherein, in a coupled state of the first actuator and the first connector portion, the first actuator is configured to move in a first translational motion to transmit actuation forces along the first force transmission element to actuate the first articulatable segment; and

wherein, in a coupled state of the second actuator and the second connector portion, the second actuator is configured to move in a second translational motion to transmit actuation forces along the second force transmission element to actuate the second articulatable segment.

2. The system of claim 1, wherein the first and second actuators each comprise a motor.

3. The system of claim 1, wherein the first force transmission element and the second force transmission element are each cables.

4. The system of claim 1, further comprising a user input device in signal communication with the first actuator and the second actuator, wherein at least one of the first actuator and the second actuator is controlled based upon an input to the user input device to transmit actuation forces along the first force transmission element or the second force transmission element and actuate at least one of the first and second articulatable segments.

5. The system of claim 1, further comprising a controller configured to determine a position of at least one of the first and second articulatable segments based upon a position of at least one of the first and second force transmission elements.

6. The system of claim 1, further comprising a computer controller configured to control at least one of the first and second actuators based upon an input to a user input device in signal communication with the surgical system.

7. The system of claim 1, wherein the first male engagement feature is coupled with the first actuator and the first female engagement feature is coupled with the first connector portion.

8. The system of claim 1, wherein the second male engagement feature is coupled with the second actuator and the second female engagement feature is coupled with the second connector portion.

9. The system of claim 1, wherein the first and second male engagement features comprise a protrusion configured to be received within a respective slot of the first and second female engagement features.

10. The system of claim 1, wherein:

the first male engagement features are arranged in a first array and the first female features are arranged in a second array, the first and second arrays being complementary to one another, and

the second male engagement features are arranged in a third array and the second female engagement features are arranged in a fourth array, the third and fourth arrays being complementary to one another.

11. The system of claim 1, further comprising:

a force generator coupled with the first actuator and the second actuator;

wherein the force generator generates a first drive force to move the first actuator and generates a second drive force to move the second actuator.

12. The system of claim 11, wherein the force generator comprises a sensor configured to receive identifying information stored in the first connector portion, wherein a controller of the surgical system is configured to control the first actuator to actuate the first articulatable segment based upon the received identifying information.

13. The system of claim 11, wherein:

the first drive force moves the first actuator in the first translational motion, and the second drive force moves the second actuator in the second translational motion.

14. The system of claim 13, wherein, in the coupled state of the first actuator and the first connector portion, the first actuator moves the first connector portion in the first translational motion.

15. The system of claim 13, wherein, in the coupled state of the first actuator and the first connector portion, the second actuator moves the second connector portion in the second translational motion.

16. The system of claim 13, wherein:

the translational movement of the first male and female engagement features is in a direction different from a direction of the first translational motion, and

the translational movement of the second male and female engagement features is in a direction different from a direction of the second translational motion.

17. The system of claim 16, wherein:

the direction different from the direction of the first translational motion is a direction perpendicular to the direction of the first translational motion, and

the direction different from the direction of the second translational motion is a direction perpendicular to the direction of the second translational motion.

18. The system of claim 11, further comprising:

a connector housing;

wherein the first connector portion and the second connector portion are operably coupled with the connector housing.

19. The system of claim 18, wherein:

the connector housing is configured to be selectively operably coupled to and decoupled from the force generator; and

in a coupled state of the connector housing with the force generator, the first actuator is in the coupled state with the first connector portion and the second actuator is in the coupled state with the second connector portion.

20. The system of claim 18, wherein:

the connector housing comprises a plurality of rails; and

each of the first connector portion and the second connector portion is slidably received on a respective rail of the plurality of rails.