Dry heat sanitizer and method of use

• US 10,105,458 B2
• Filed: 02/26/2016
• Issued: 10/23/2018
• Est. Priority Date: 02/26/2015
• Status: Active Grant

• Current Assignee: K & K Lukas LLC
• Original Assignee: K & K Lukas LLC
• Inventors: Lukas, Kevin
• Primary Examiner(s): Yoo, Regina M
• Application Number:
  US15/055,320
• Publication Number:
  US 20160250361A1
• Time in Patent Office: 970 Days
• CPC Class Codes: A61B 90/70 Cleaning devices specially adapted for surgical instruments
• CPC Class Codes: A61C 19/002 Cleaning devices specially adapted for dental instruments disinfecting A61L2/00; cleaning in general B08B
• CPC Class Codes: A61L 2/04 Heat A61L2/08 takes precedence

Abstract

A sanitizer system and method of use is disclosed. The sanitizer system quickly sanitizes and cools targeted objects and secures the targeted sanitized objects for later use, without the need to transfer the objects to a separate container. In one embodiment, the sanitizer system comprises a cassette having a body and a removable lid that, when joined, form an airtight chamber for containing an object for sterilization. A pressure control element of the system is configured to fluidly engage with the cassette to produce a pressure-controlled environment within the airtight chamber. A heating element of the system, which is interconnected and in thermal communication with the airtight chamber, is configured to provide heat to the airtight chamber. The chamber temperature is raised to a desired temperature for a period of time sufficient to sanitize the object. A cooling element of the system is configured to cool the chamber and the object.

Claims

1. A method of sanitizing an object comprising:

providing an object for sanitization;

placing the object for sanitization within a cassette comprising a body and a removable lid such that the object for sanitization is in surface contact with the cassette;

joining the body and removable lid of the cassette to form an airtight chamber containing the object for sanitization;

controlling a pressure in the airtight chamber;

heating the airtight chamber using a heating element to raise the temperature within the airtight chamber and thereby sanitizing the object for sanitization contained within the airtight chamber;

maintaining the temperature for a designated period of time sufficient to sanitize the object for sanitization; and

cooling the object for sanitization, wherein cooling the object for sanitization further comprises contacting a surface of the cassette with a cooling element; and

further comprising moving one of the heating element or the cooling element relative to the other of the heating element or cooling element such that the cassette is only in surface contact with either the heating element or the cooling element.

2. The method of claim 1, wherein said heating the airtight chamber comprises heating the airtight chamber through thermal conduction.

3. The method of claim 1, wherein said heating the airtight chamber comprises heating the airtight chamber through thermal convection.

4. The method of claim 1, wherein said heating the airtight chamber comprises heating with the heating element disposed inside the cassette.

5. The method of claim 1, wherein said controlling the pressure in the airtight chamber comprises evacuating fluid from the airtight chamber to decrease the pressure and to produce a vacuum environment therein.

6. The method of claim 5, further comprising controlling or monitoring the vacuum environment within the airtight chamber after the object for sanitization has been sanitized by using an audible or visual indicator that the cassette is still under vacuum.

7. A method of sanitizing an object comprising:

providing an object for sanitization;

placing the object for sanitization within a cassette comprising a body and a removable lid;

joining the body and removable lid of the cassette to form an airtight chamber containing the object for sanitization;

controlling a pressure in the airtight chamber;

heating the airtight chamber using a heating element to raise the temperature within the airtight chamber and thereby sanitizing the object for sanitization contained within the airtight chamber;

maintaining the temperature for a designated period of time sufficient to sanitize the object for sanitization;

cooling the object for sanitization, wherein cooling the object for sanitization further comprises contacting a surface of the cassette with a cooling element;

wherein the cassette comprises an input valve and an output valve, and wherein the method further comprises;

opening the input valve, opening the output valve, passing sanitized fluid through the input valve into the airtight chamber, forcing fluid from the airtight chamber through the output valve, pressurizing the airtight chamber, and closing both valves; and

moving one of the heating element or the cooling element relative to the other of the heating element or cooling element such that the cassette is only in surface contact with either the heating element or the cooling element.

8. The method of claim 7, wherein said heating the airtight chamber comprises heating the airtight chamber through thermal conduction.

9. The method of claim 7, wherein said heating the airtight chamber comprises heating the airtight chamber through thermal convection.

10. The method of claim 7, wherein said heating the airtight chamber comprises heating with the heating element disposed inside the cassette.

11. The method of claim 7, further comprising stacking the cassette on top of an adjacent cassette.

12. The method of claim 7, further comprising sterilizing the object for sanitization to a level suitable for dental use or surgical use.

13. The method of claim 7, wherein said cooling the object for sanitization comprises actively cooling the object for sanitization.