Systems, assemblies and processes for controlling tools in a well bore

• US 10,107,071 B2
• Filed: 11/11/2015
• Issued: 10/23/2018
• Est. Priority Date: 03/07/2008
• Status: Expired due to Fees

• Current Assignee: Weatherford Technology Holdings, LLC (Weatherford International PLC)
• Original Assignee: Weatherford Technology Holdings, LLC (Weatherford International PLC)
• Inventors: Snider, Philip M, Purkis, Daniel G
• Primary Examiner(s): Andrews, D.
• Application Number:
  US14/938,412
• Publication Number:
  US 20160061005A1
• Time in Patent Office: 1,077 Days
• Field of Search: None
• CPC Class Codes: E21B 34/10 operated by control fluid supplied from outside the borehole
• CPC Class Codes: E21B 47/00 Survey of boreholes or wells monitoring pressure or flow of drilling fluid E21B21/08
• CPC Class Codes: E21B 47/13 by electromagnetic energy, e.g. radio frequency
• CPC Class Codes: E21B 47/138 Devices entrained in the flow of well-bore fluid for transmitting data, control or actuation signals

Abstract

A dedicated hydraulic line for transmission of a signal device capable of generating one or more unique signals to one or more tools within a subterranean well. Each tool can be equipped with a reader device for receiving signals from and transmitting signals to the signal device. Each reader device can control operation of the tool associated therewith if the reader device is programmed to respond to signals received from the control device. Hydraulic fluid used to operate the tool can be conveyed via the dedicated hydraulic line or a separate hydraulic line. A separate hydraulic line can be used to reset the tool.

Claims

1. A hydraulic control system for use in a subterranean well comprising:

at least one tool positioned along production casing within the subterranean well;

a first hydraulic line positioned in the subterranean well outside of the production casing and connected to each of said at least one tool via separate hydraulic connections, said first hydraulic line sized to permit passage of both a signal device and hydraulic fluid therethrough;

at least one first valve corresponding in number to said at least one tool, each of said at least one first valve being positioned in separate one of the hydraulic connections between said first hydraulic line and said at least one tool; and

at least one reader device corresponding in number to said at least one first valve, each of said at least one reader device being connected to a separate one of said at least one first valve so as to control the actuation thereof.

2. The hydraulic control system of claim 1 wherein said first hydraulic line has one end at or near the surface of the earth.

3. The hydraulic control system of claim 2 wherein said first hydraulic line has another end that is open to the well.

4. The hydraulic control system of claim 3 further comprising:

a second valve positioned in said first hydraulic line at a position more distal from the surface of the earth than any of said hydraulic connections; and

a second reader device for controlling the actuation of said second valve.

5. The hydraulic control system of claim 1 wherein said signal device is capable of generating one or more unique signals.

6. The hydraulic control system of claim 5 wherein said signal device is a radio frequency identification device, a device carrying a magnetic bar code, a radioactive device, an acoustic device, a surface acoustic wave device, or a low frequency magnetic transmitter.

7. The hydraulic control system of claim 6 wherein said reader device is connected to a battery.

8. The hydraulic control system of claim 6 wherein said reader device has an antenna.

9. The hydraulic control system of claim 8 wherein said antenna substantially surrounds said first hydraulic line.

10. The hydraulic control system of claim 9 wherein said antenna is configured substantially as a coil and said first hydraulic line extends through said coil.

11. The hydraulic control system of claim 1 wherein said at least one tool is a plurality of tools.

12. The hydraulic control system of claim 1 wherein said first hydraulic line extends in an annulus between the production casing and intermediate casing within the subterranean well.

13. The hydraulic control system of claim 1 wherein said first hydraulic line has an inner diameter of from about 0.15 inch to about 0.40 inch.

14. The hydraulic control system of claim 1 wherein said signal device is sized and configured to inhibit said signal device from tumbling during passage in said first hydraulic line.

15. The hydraulic control system of claim 1 wherein said first hydraulic line is secured to said production casing.

16. The hydraulic control system of claim 1 further comprising:

a second hydraulic line positioned in a subterranean well and hydraulically connected to each of said at least one tool such that increasing hydraulic pressure in said first hydraulic line moves a component in said tool one direction while increasing pressure in said second hydraulic line moves said component in an opposite direction.

17. The hydraulic control system of claim 16 wherein said first hydraulic line and said second hydraulic line are connected.

18. The hydraulic control system of claim 17 further comprising:

a third valve substantially at the connection of said first hydraulic line and said second hydraulic line.

19. The hydraulic control system of claim 18 further comprising:

a third reader device for controlling the actuation of said third valve.

20. The hydraulic control system of claim 16 wherein said second hydraulic line is positioned in the subterranean well outside of the production casing.

21. A process comprising:

conveying at least one signal device capable of generating one or more unique signals from a well head through a first hydraulic line positioned in a subterranean well outside of production casing and extending adjacent each of at least one tool that is positioned along the production casing;

conveying hydraulic fluid via said first hydraulic line that is positioned outside the production casing in a subterranean well and hydraulically connected to each of said at least one tool; and

controlling flow of said hydraulic fluid to at least one of said at least one tool based upon said one or more unique signals.

22. The process of claim 21 further comprising:

discharging said at least one signal device from the first hydraulic line into the well.

23. The process of claim 21 wherein said at least one signal device controls the operation of a plurality of tools.

24. The process of claim 21 wherein each of said at least one tool has a reader device connected thereto that is capable of receiving one or more unique signals from each of said at least one signal device and controlling the operation of the tool connected thereto by controlling flow of said hydraulic fluid upon receipt of specific unique signal that the reader device is programmed to respond to.

25. The process of claim 24 further comprising:

transmitting a signal from said reader device to said at least one signal device.

26. The process of claim 21 wherein said at least one signal device is a radio frequency identification device, a device carrying a magnetic bar code, a radioactive device, an acoustic device, a surface acoustic wave device, or a low frequency magnetic transmitter.

27. The process of claim 21 wherein said at least one signal device is conveyed from the surface of the earth through said first hydraulic line.

28. The process of claim 21 further comprising:

conveying hydraulic fluid to said at least one tool via a second hydraulic line positioned in the well so as to reset said tool after hydraulic fluid is conveyed via said first hydraulic line.

29. The process of claim 28 wherein said first hydraulic line is connected to said second hydraulic line in the well, the process further comprising:

conveying said at least one signal device to the surface of the earth.

30. The process of claim 28 further comprising:

transmitting a signal from said reader device to said at least one signal device.

31. The process of claim 30 further comprising:

measuring well, formation, fluid conditions or combinations thereof by means of gauges that said at least one signal device is equipped with.

32. The process of claim 31 wherein said first hydraulic line is connected to said second hydraulic line in the well, the process further comprising:

conveying said at least one signal device to the surface of the earth.

33. The process of claim 21 wherein said first hydraulic line extends in an annulus between the production casing and intermediate casing within the subterranean well.

34. The process of claim 21 wherein said first hydraulic line has an inner diameter of from about 0.15 inch to about 0.40 inch.

35. A process comprising:

conveying hydraulic fluid from a well head via a first hydraulic line that is positioned in a subterranean well outside of production casing and extends adjacent at least one tool that is positioned in the well along the production casing;

conveying at least one signal device through said first hydraulic line positioned in the subterranean well, each of said at least one signal device capable of generating one or more unique signals; and

transmitting a control signal based upon receipt of said one or more unique signals by a reader device so as to control the flow of said hydraulic fluid from said first hydraulic line to said at least one tool to actuate the tool.

36. The process of claim 35 wherein each of said at least one tool has a separate reader device connected thereto capable of receiving said one or more unique signals.

37. The process of claim 36 further comprising:

transmitting a signal from said reader device to said at least one signal device.

38. The process of claim 35 wherein said first hydraulic line is connected to a second hydraulic line in the well, the process further comprising:

conveying said at least one signal device to the surface of the earth via said second hydraulic line.

39. The process of claim 35 further comprising:

measuring well, formation, fluid conditions or combinations thereof by means of gauges that said at least one signal device is equipped with.

40. The process of claim 39 wherein said first hydraulic line is connected to a second hydraulic line in the well, the process further comprising:

conveying said at least one signal device to the surface of the earth via said second hydraulic line.

41. The process of claim 35 further comprising:

conveying hydraulic fluid to said at least one tool via a second hydraulic line positioned in the well so as to reset said tool after hydraulic fluid is conveyed via said first hydraulic line.

42. The process of claim 35 wherein said well has a substantially horizontal portion and said first hydraulic line extends into said substantially horizontal portion.

43. The process of claim 35 wherein said first hydraulic line extends in an annulus between the production casing and intermediate casing within the subterranean well.

44. The process of claim 35 wherein said first hydraulic line has an inner diameter of from about 0.15 inch to about 0.40 inch.