Active cover plates

• US 10,109,945 B2
• Filed: 01/12/2018
• Issued: 10/23/2018
• Est. Priority Date: 02/17/2017
• Status: Active Grant

• Current Assignee: Snaprays, LLC
• Original Assignee: Snaprays, LLC
• Inventors: Smith, Jeremy C., Robinson, R. Camden
• Primary Examiner(s): Patel, Dhirubhai R
• Application Number:
  US15/870,832
• Publication Number:
  US 20180241146A1
• Time in Patent Office: 284 Days
• Field of Search: 174 67
• CPC Class Codes: H01R 13/2442 with a single cantilevered beam
• CPC Class Codes: H01R 13/447 Shutter or cover plate
• CPC Class Codes: H01R 13/7135 with ground fault protector H01R13/7132 takes precedence
• CPC Class Codes: H01R 2103/00 Two poles
• CPC Class Codes: H01R 24/78 with additional earth or shield contacts
• CPC Class Codes: H02G 3/081 Bases, casings or covers
• CPC Class Codes: H02G 3/121 in plain walls
• CPC Class Codes: H02G 3/14 Fastening of cover or lid to box

Abstract

A variety of active cover plate configurations with prongs configured to contact side screw terminals of electrical receptacles are described.

Claims

1. An active cover plate extending in longitudinal, lateral, and transverse directions that are orthogonal to one another, the active cover plate comprising:

a front plate comprising a front surface, a back surface, and an outlet aperture, wherein the outlet aperture extends through the front plate in the transverse direction;

a prong connecting to the back surface of the front plate at a location outboard of the outlet aperture;

the prong extending rearward away from the back surface of the front plate in the transverse direction;

the prong comprising;

an upright extending rearward away from the back surface of the front plate in the transverse direction,

a resilient contact located on an inboard side of the upright, and

the resilient contact having a bow shape and comprising a first end, second end, and middle portion;

the prong wherein the first and second ends are positioned proximate the upright and the middle portion bows away from the upright; and

the prong wherein movement of the middle portion of the resilient contact toward the upright in the lateral direction at least partially flattens the bow shape of the resilient contact and causes the second end of the resilient contact to move in the transverse direction with respect to the upright.

2. The active cover plate of claim 1, wherein the first end is fixed with respect to the upright.

3. The active cover plate of claim 2, wherein the prong further comprises a front element covering at least a portion of the inboard side of the upright.

4. The active cover plate of claim 3, wherein the second end is captured between the front element and the inboard side of the upright such that the second end has a greater freedom of motion in the transverse direction than in the lateral direction or the longitudinal direction.

5. The active cover plate of claim 4, wherein the resilient contact resiliently flattens in response to a force urging the middle portion in the lateral direction toward the inboard side of the upright.

6. The active cover plate of claim 5, further comprising

electronic circuitry connected to the front plate, and

conductive material extending to connect the resilient contact to the electronic circuitry.

7. The active cover plate of claim 6, wherein the electronic circuitry comprises a light source.

8. An active cover plate extending in longitudinal, lateral, and transverse directions that are orthogonal to one another, the active cover plate comprising:

a front plate comprising a front surface, a back surface, and an outlet aperture, wherein the outlet aperture extends through the front plate in the transverse direction;

a first prong connecting to the back surface of the front plate at a location outboard of the outlet aperture;

the first prong extending rearward away from the back surface of the front plate in the transverse direction;

the first prong comprising;

a first upright extending rearward away from the back surface of the front plate in the transverse direction, and

a first resilient contact located on an inboard side of the first upright, and

the first resilient contact having a bow shape and comprising a first end, second end, and middle portion; and

the first prong wherein (1) the first and second ends of the first resilient are positioned proximate the first upright and the middle portion of the first resilient contact bows away from the first upright, and (2) movement of the middle portion of the first resilient contact toward the first upright causes the first and second ends to move away from each other in the transverse direction and the bow shape of the first resilient contact to at least partially flatten.

9. The active cover plate of claim 8, wherein the first end of the first resilient contact is fixed with respect to the first upright.

10. The active cover plate of claim 9, wherein the first prong further comprises a front element covering at least a portion of the inboard side of the first upright.

11. The active cover plate of claim 10, wherein the second end of the first resilient element is captured between the front element and the inboard side of the first upright such that the second end of the first resilient element has a greater freedom of motion in the transverse direction than in the lateral direction or the longitudinal direction.

12. The active cover plate of claim 8, further comprising a second prong connecting to the back surface of the front plate at a location outboard of the outlet aperture, the second prong being opposite the first prong across the outlet aperture.

13. The active cover plate of claim 12, wherein the second prong extends rearward away from the back surface of the front plate in the transverse direction.

14. The active cover plate of claim 13, wherein the second prong comprises:

a second upright extending rearward away from the back surface of the front plate in the transverse direction;

a second resilient contact located on an inboard side of the second upright; and

the second resilient contact comprising a first end, second end, and middle portion.

15. The active cover plate of claim 14, wherein the first and second ends of the second resilient contact move away from each other in the transverse direction and the second resilient contact resiliently flattens in response to a force urging the middle portion of the second resilient contact in the lateral direction toward the inboard side of the second upright.

16. A method comprising:

obtaining an active cover plate comprising

a front plate comprising a front surface, a back surface, and an outlet aperture, wherein the outlet aperture extends through the front plate, and

a first prong connecting to the back surface of the front plate at a location outboard of the outlet aperture,

the first prong extending rearward away from the back surface of the front plate, and

the first prong comprising (1) a first upright extending rearward away from the backside of the front place, (2) a first resilient contact located on an inboard side of the first upright, and (3) the first resilient contact having a bow shape and comprising a first end, second end, and middle portion;

inserting the first prong into a first gap between a first side of an electrical receptacle and a first wall of an electrical box in which the electrical receptacle is installed;

contacting, by the first prong during the inserting, the first side and the first wall simultaneously;

deflecting, by the first prong as a result of the contacting, to a reduced width;

producing, by the deflecting, an at least partial flattening of the bow shape of the first resilient contact and movement of the second end of the resilient contact toward or away from the front plate;

rebounding, by the first prong after the inserting, to a second width greater than the reduced width; and

touching, by the first prong after the rebounding, a first electrical terminal located on the first side of the electrical receptacle.

17. The method of claim 16, wherein the touching comprises physical contact between the first electrical contact and the first electrical terminal.

18. The method of claim 17, wherein the active cover plate further comprises:

electronic circuitry connected to the front plate, and

conductive material extending to connect the first electrical contact to the electronic circuitry.

19. The method of claim 18, wherein the active cover plate further comprises a second prong comprising a second electrical contact.

20. The method of claim 19, wherein:

the inserting further comprises inserting the second prong into a second gap between a second side of the electrical receptacle and a second wall of the electrical box;

the contacting further comprises contacting, by the second prong during the inserting, the second side and the second wall simultaneously;

the deflecting further comprises deflecting, by the second prong as a result of the contacting, to the reduced width;

the rebounding further comprises rebounding, by the second prong after the inserting, to the second width; and

the touching further comprises touching, by the second prong after the rebounding, a second electrical terminal located on the second side of the electrical receptacle.