Temperature compensation for DC motor PWM applications

• US 10,110,158 B1
• Filed: 09/29/2017
• Issued: 10/23/2018
• Est. Priority Date: 09/29/2017
• Status: Active Grant

• Current Assignee: Siemens Schweiz AG (Siemens AG)
• Original Assignee: Siemens Schweiz AG (Siemens AG)
• Inventors: Charles, Donald E.
• Primary Examiner(s): Paul, Antony M
• Application Number:
  US15/720,388
• Time in Patent Office: 389 Days
• Field of Search: 318471, 318472, 318599, 31840001, 318700, 318701, 318727, 318779, 318799, 318800, 318801, 318430, 318437, 361 23, 361 30, 361 24, 361 25, 361 27, 361 37, 361 57, 361 938, 361221
• CPC Class Codes: G01K 7/42 Circuits effecting compensation of thermal inertia; Circuits for predicting the stationary value of a temperature
• CPC Class Codes: H02P 29/68 based on the temperature of a drive component or a semiconductor component
• CPC Class Codes: H02P 7/29 using pulse modulation

Abstract

Motor control systems and methods. A motor control system includes a temperature compensated power supply configured to receive a supply voltage and output a temperature compensated reference voltage. The reference voltage varies according to an ambient temperature of the motor control system. The motor control system includes a microcontroller configured to receive the temperature compensated reference voltage and a sensed motor current and to produce a corresponding pulse-width-modulated (PWM) motor control signal. The microcontroller is configured to increase a duty cycle of the PWM motor control signal as a function of the temperature compensated reference voltage. The motor control system includes a motor configured to be controlled according to the duty cycle of the motor control signal.

Claims

1. A motor control system comprising:

temperature compensated power supply configured to receive a supply voltage and output a temperature compensated reference voltage, wherein the reference voltage varies according to an ambient temperature of the motor control system;

a microcontroller configured to receive the temperature compensated reference voltage and a sensed motor current and to produce a corresponding pulse-width-modulated (PWM) motor control signal, wherein the microcontroller is configured to increase a duty cycle of the PWM motor control signal as a function of the temperature compensated reference voltage; and

a motor configured to be controlled according to the duty cycle of the motor control signal.

2. The motor control system of claim 1, wherein the temperature compensated power supply comprises:

a resistor and a Zener diode connected between the supply voltage and a ground, wherein a cathode of Zener diode is connected to the resistor;

an NPN transistor, wherein a collector of the NPN transistor is connected to the supply voltage and an emitter of the NPN transistor is connected to produce the temperature compensated reference voltage; and

a diode, wherein a cathode of the diode is connected to a base of the NPN transistor and an anode of the diode is connected to the connection between the cathode of the Zener diode and the resistor.

3. The motor control system of claim 2, wherein the temperature compensated reference voltage varies according to the temperature coefficients of the Zener diode, a base-emitter junction of the NPN transistor, and the diode.

4. The motor control system of claim 1, wherein a pulse width of the PWM motor control signal varies according to the temperature compensated reference voltage and the sensed motor current.

5. The motor control system of claim 1, wherein the microcontroller comprises an analog-to-digital convertor connected to receive a current sense voltage produced by the PWM motor control signal and the motor and to produce a corresponding digital feedback signal to the microcontroller.

6. A motor control method performed by a motor control system, comprising:

receiving a supply voltage by a temperature compensated power supply;

generating a temperature compensated reference voltage from the supply voltage by the temperature compensated power supply, wherein the temperature compensated reference voltage varies according to an ambient temperature of the motor control system;

controlling a motor using a pulse-width-modulated (PWM) motor control signal by a microcontroller, wherein the microcontroller receives the temperature compensated reference voltage from the temperature compensated power supply and a sensed motor current, and varies the pulse width of the motor control signal according to the temperature compensated reference voltage.

7. The motor control method of claim 6, wherein the temperature compensated power supply comprises:

a resistor and a Zener diode connected between the supply voltage Vs and a ground, wherein a cathode of Zener diode is connected to the resistor;

an NPN transistor, wherein a collector of the NPN transistor is connected to the supply voltage and an emitter of the NPN transistor is connected to produce the control voltage; and

a diode, wherein a cathode of the diode is connected to a base of the NPN transistor and an anode of the diode is connected to the connection between the cathode of the Zener diode and the resistor.

8. The motor control method of claim 7, wherein the control voltage varies according to the temperature coefficients of the Zener diode, a base-emitter junction of the NPN transistor, and the diode.

9. The motor control method of claim 7, wherein a voltage of the motor control signal varies according to the temperature compensated reference voltage.

10. The motor control method of claim 7, wherein the microcontroller comprises an analog-to-digital convertor connected to receive a current sense voltage produced by the motor control signal and the motor and to produce a corresponding digital feedback signal to the microcontroller.