Thermal defogging system and method

• US 10,111,581 B2
• Filed: 02/27/2014
• Issued: 10/30/2018
• Est. Priority Date: 02/27/2014
• Status: Active Grant

• Current Assignee: Align Technology Incorporated
• Original Assignee: Align Technology Incorporated
• Inventors: Makmel, Nir
• Primary Examiner(s): Chou, Jimmy
• Application Number:
  US14/192,137
• Publication Number:
  US 20150238072A1
• Time in Patent Office: 1,706 Days
• Field of Search: 219549, 219219, 219543, 219512, 356603
• CPC Class Codes: A61B 1/00135 Oversleeves mounted on the endoscope prior to insertion
• CPC Class Codes: A61B 1/00142 with means for preventing contamination, e.g. by using a sanitary sheath
• CPC Class Codes: A61B 1/00163 Optical arrangements A61B1/002, A61B1/06 take precedence
• CPC Class Codes: A61B 1/127 with means for preventing fogging A61B1/253 takes precedence
• CPC Class Codes: A61B 1/128 provided with means for regulating temperature
• CPC Class Codes: A61B 1/253 with means for preventing fogging
• CPC Class Codes: A61C 1/16 Protecting caps for hand-pieces or angle-pieces
• CPC Class Codes: A61C 9/0053 Optical means or methods, e.g. scanning the teeth by a laser or light beam
• CPC Class Codes: H05B 2203/011 Heaters using laterally extending conductive material as connecting means
• CPC Class Codes: H05B 2203/013 Heaters using resistive films or coatings
• CPC Class Codes: H05B 3/84 Heating arrangements specially adapted for transparent or reflecting areas, e.g. for demisting or de-icing windows, mirrors or vehicle windshields

Abstract

A thermal defogging system and method for an optical instrument is described. In one embodiment, the thermal defogging system for an optical instrument is comprised of: at least a primary housing, the primary housing defining an aperture for transmission of optical signals, a transparent element adapted to be aligned with the aperture for transmission of optical signals, at least one side of the transparent element facing the external environment; and a transparent conductive layer covering an area at least as large as the optical footprint of the transmitted optical signal through the transparent element, wherein responsive to the application of electrical power to the transparent conductive layer, the transparent conductive layer generates heat that is thermally communicated to the least one side of the transparent element facing the external environment.

Claims

1. An optical scanning device comprising:

an optical element for transmission of optical signals;

a primary housing that houses the optical element, the primary housing comprising a head configured for insertion into a patient oral cavity, the head of the primary housing defining an aperture for transmission of the optical signals; and

a defogging element coupled to the primary housing, the defogging element comprising;

a transparent element positioned within the aperture, at least one side of the transparent element facing an external environment; and

a transparent conductive layer covering an area on a surface of the transparent element, the area of the transparent conductive layer having a size that at least partially covers an optical footprint of the transparent element for the optical signals to be transmitted through the transparent element; and

a disposable sleeve coupled to and covering the head of the primary housing, wherein the disposable sleeve protects the optical scanning device from contact with the patient oral cavity, the disposable sleeve comprising;

an additional aperture that aligns with the aperture; and

an additional transparent element in the additional aperture, the additional transparent element lacking a conductive layer;

wherein an air gap separates the additional transparent element from the transparent element, and wherein responsive to application of electrical power to the transparent conductive layer, the transparent conductive layer generates heat that is thermally communicated across the air gap to the additional transparent element to defog the additional transparent element of the disposable sleeve.

2. The optical scanning device recited in claim 1, wherein the defogging element is removably coupled to the primary housing.

3. The optical scanning device recited in claim 1, wherein the defogging element is a component of the primary housing.

4. The optical scanning device recited in claim 1, wherein the transparent conductive layer is applied to an internal surface of the transparent element.

5. The optical scanning device recited in claim 1, wherein the transparent conductive layer is applied to an external surface of the transparent element.

12. The optical scanning device of claim 1, wherein the defogging element has a substantially rectangular shape, the optical scanning device further comprising:

a flex circuit that connects to electrical bars on a surface of the defogging element.

13. The optical scanning device of claim 12, further comprising:

a temperature sensor attached to the defogging element.

6. An optical instrument comprising:

an optical element for transmission of optical signals;

a primary housing that houses the optical element, the primary housing comprising a head configured for insertion into a patient oral cavity, the head of the primary housing defining an aperture for transmission of the optical signals;

a defogging element coupled to the head of the primary housing, the defogging element comprising;

a transparent element positioned within the aperture, at least one side of the transparent element facing an external environment; and

a transparent conductive layer covering an area on a surface of the transparent element; and

a removable secondary housing coupled to and covering the head of the primary housing, the removable secondary housing defining a second aperture for transmission of the optical signals, wherein the removable secondary housing comprises an additional transparent element in the second aperture, the additional transparent element lacking a conductive layer, wherein an air gap separates the additional transparent element from the transparent element, and wherein responsive to application of electrical power to the transparent conductive layer, the transparent conductive layer generates heat that is thermally communicated across the air gap to a side of the additional transparent element facing the external environment.

7. The optical instrument recited in claim 6, wherein a portion of the primary housing fits within the secondary housing.

8. The optical instrument recited in claim 6, wherein the optical instrument is a medical device and the removable secondary housing is disposable after each use.

9. An optical scanning device comprising:

an optical element for transmission of optical signals;

a primary housing that houses the optical element, the primary housing comprising a head that is to be inserted into a patient cavity, the head of the primary housing defining an aperture for transmission of the optical signals; and

a defogging element mounted to the primary housing, the defogging element comprising;

a transparent element positioned within the aperture, at least one side of the transparent element facing an external environment; and

a transparent conductive layer covering at least a portion of the transparent element; and

a secondary housing coupled to and covering the head of the primary housing, wherein the secondary housing protects the optical scanning device from contact with the patient cavity, the secondary housing comprising;

an additional aperture that aligns with the aperture; and

an additional transparent element in the additional aperture;

wherein an air gap separates the additional transparent element from the transparent element, and wherein responsive to application of electrical power to the transparent conductive layer, the transparent conductive layer generates heat that is thermally communicated across the air gap to the additional transparent element to defog the additional transparent element of the secondary housing.

10. The optical scanning device recited in claim 9, wherein an area of the transparent conductive layer has a size that at least partially covers an optical footprint of the transparent element for the optical signals to be transmitted through the transparent element.

11. The optical scanning device recited in claim 9, wherein the transparent conductive layer covers an area at least as large as the aperture of the primary housing.