Method and apparatus for determining parameters of linear motion in a surgical instrument

• US 10,111,657 B2
• Filed: 02/09/2015
• Issued: 10/30/2018
• Est. Priority Date: 10/05/2007
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Covidien LP (Medtronic Plc)
• Inventors: McCuen, David
• Primary Examiner(s): Weeks, Gloria R
• Application Number:
  US14/616,800
• Publication Number:
  US 20150150556A1
• Time in Patent Office: 1,359 Days
• Field of Search: 2271751
• CPC Class Codes: A61B 17/068 Surgical staplers , e.g. containing multiple staples or clampsstaplers containing only one staple A61B17/10; magazines or containers for staples A61B17/105; for performing anastomosis A61B17/115; staplers in general B25C5/00
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 2017/00017 Electrical control of surgical instruments
• CPC Class Codes: A61B 2017/00367 Details of actuation of instruments, e.g. relations between pushing buttons, or the like, and activation of the tool, working tip, or the like
• CPC Class Codes: A61B 2017/00734 battery operated
• CPC Class Codes: A61B 2090/067 for measuring angles

Abstract

A surgical instrument and method of controlling the surgical instrument are disclosed. The surgical instrument includes a housing and an elongated shaft that extends distally from the housing and defines a first longitudinal axis. The surgical instrument also includes a firing rod disposed in the elongated shaft and a drive mechanism disposed at least partially within the housing. The drive mechanism mechanically cooperates with the firing rod to move the firing rod. A motion sensor senses a change in the electric field (e.g., capacitance, impedance, or admittance) between the firing rod and the elongated shaft. The measurement unit determines a parameter of the motion of the firing rod, such as the position, speed, and direction of the firing rod, based on the sensed change in the electric field. A controller uses the measured parameter of the motion of the firing rod to control the drive mechanism.

Claims

1. A surgical instrument, comprising:

a housing;

an elongated shaft extending distally from the housing and defining a first longitudinal axis;

a firing rod disposed at least partially within the elongated shaft;

a drive mechanism disposed at least partially within the elongated shaft, the drive mechanism being in mechanical cooperation with the firing rod;

a sensor that senses changes in an electric field between the firing rod and the elongated shaft;

a signal generator that generates a pulse signal including a plurality of pulses, wherein widths of the plurality of pulses vary with the changes in the electric field between the firing rod and the elongated shaft;

a measurement unit that measures the widths of the plurality of pulses; and

a data processor that determines a parameter of motion of the firing rod based on the measured widths of the plurality of pulses.

2. The surgical instrument according to claim 1, wherein the measurement unit includes a counter that counts a number of the plurality of pulses.

3. The surgical instrument according to claim 1, wherein the parameter of the motion of the firing rod is a position or velocity of the firing rod.

4. The surgical instrument according to claim 1, wherein the measurement unit measures that the firing rod moves further within the elongated shaft when the sensor senses that the electric field increases, and

wherein the measurement unit measures that the firing rod moves further out of the elongated shaft when the sensor senses that the electric field decreases.

5. The surgical instrument according to claim 1, wherein the parameter of the motion of the firing rod is a direction of motion of the firing rod.

6. The surgical instrument according to claim 1, wherein the drive mechanism is a drive motor, and the surgical instrument further comprises:

a controller that controls the drive motor based on the determined parameter of the motion of the firing rod.

7. The surgical instrument according to claim 1, further comprising:

a voltage source that applies a voltage to the firing rod.

8. The surgical instrument according to claim 1, further comprising:

a voltage source that applies a time-varying voltage to the firing rod.

9. A method of determining a parameter of motion of a firing rod in a surgical instrument, comprising:

sensing changes in an electric field between a housing portion of a surgical instrument and a firing rod disposed at least partially in the housing portion;

generating a pulse signal including a plurality of pulses, wherein widths of the plurality of pulses vary with the changes in the electric field;

measuring the widths of the plurality of pulses; and

determining a parameter of motion of the firing rod based on the measured widths of the plurality of pulses.

10. A method of operating a surgical instrument, comprising:

sensing changes in an electric field between a housing portion of a surgical instrument and a firing rod disposed at least partially in the housing;

generating a pulse signal including a plurality of pulses, wherein widths of the plurality of pulses vary with the changes in the electric field;

measuring the widths of the plurality of pulses;

determining a parameter of motion of the firing rod based on the measured widths of the plurality of pulses; and

controlling the motion of the firing rod based on the determined parameter of the motion of the firing rod.

11. The method according to claim 10, wherein the parameter of the motion of the firing rod is a position of the firing rod.

12. The method according to claim 10, wherein the parameter of the motion of the firing rod is a velocity of the firing rod.

13. The method according to claim 10, wherein the parameter of the motion of the firing rod is a direction of the firing rod.

14. The method according to claim 13, wherein determining the direction of the firing rod includes determining an increase or decrease in the measured widths of the plurality of pulses.

15. The method according to claim 10, further comprising:

applying an electric potential to the firing rod.

16. The method according to claim 10, further comprising:

applying a time-varying electric potential to the firing rod.