Devices and methods for vertebrostenting

• US 10,111,674 B2
• Filed: 10/19/2016
• Issued: 10/30/2018
• Est. Priority Date: 12/15/2006
• Status: Active Grant

• Current Assignee: Globus Medical, Inc.
• Original Assignee: Globus Medical, Inc.
• Inventors: Crainich, Lawrence, Sennett, Andrew R., Trabka, Joseph
• Primary Examiner(s): LAWSON, MATTHEW JAMES
• Application Number:
  US15/297,183
• Publication Number:
  US 20170035483A1
• Time in Patent Office: 741 Days
• Field of Search: 606 79- 85, 606 86 R, 606167-169, 606171-172, 606175, 606300-321, 600139-152
• CPC Class Codes: A61B 17/16 Bone cutting, breaking or removal means other than saws, e.g. Osteoclasts; Drills or chisels for bones; Trepans arthroscopic bone cutters A61B17/320016; dental implant drills potentially for other surgical use A61C8/0089; bone grinders A61F2/4644, A22C17/06; A61B17/1662 takes precedence over all other subgroups except A61B17/17
• CPC Class Codes: A61B 17/1617 with mobile or detachable parts
• CPC Class Codes: A61B 17/1637 Hollow drills or saws producing a curved cut, e.g. cylindrical A61B10/025, A61B17/1695 take precedence
• CPC Class Codes: A61B 17/1642 for producing a curved bore
• CPC Class Codes: A61B 17/1671 for the spine
• CPC Class Codes: A61B 17/88 Osteosynthesis instruments; Methods or means for implanting or extracting internal or external fixation devices A61B17/7074 takes precedence
• CPC Class Codes: A61B 17/8805 for introducing fluid filler into bone or extracting it A61B17/7097, A61B17/8833 take precedence
• CPC Class Codes: A61B 17/8808 with sealing collar for bone cavity
• CPC Class Codes: A61B 17/8816 characterised by the conduit, e.g. tube, along which fluid flows into the body or by conduit connections
• CPC Class Codes: A61B 17/8822 characterised by means facilitating expulsion of fluid from the introducer, e.g. a screw pump plunger, hydraulic force transmissions, application of vibrations or a vacuum
• CPC Class Codes: A61B 17/885 Tools for expanding or compacting bones or discs or cavities therein A61B17/8805, A61B17/7097 take precedence
• CPC Class Codes: A61B 17/8858 laterally or radially expansible inflatable A61B17/8855

Abstract

The invention relates to a method of creating a curvilinear cavity within a vertebral body or other body structure. The invention also relates to devices that may be used to perform the steps to create the curvilinear cavity. One such device is a curved drill including a lever and cam sub assembly. The curved drill can include a spring assembly that controls the curvature of the drill. The lever and cam sub assembly can be provided to allow tension to be reduced in the spring assembly.

Claims

1. A method for treating a vertebral body comprising:

inserting a distal end of a flexible shaft assembly through a cannula and into the vertebral body; and

moving a lever and cam subassembly of the flexible shaft assembly from a first position to a second position, thereby applying a curving force to the distal end of the flexible shaft assembly,

wherein the flexible shaft assembly further comprises a handle and a compression spring within the handle,

wherein the lever rotates away from the handle in the first position causing the cam subassembly to compress the compression spring and straighten the distal end of the flexible shaft assembly, and

wherein the lever is positioned against the handle in the second position causing the compression spring to expand and curve the distal end of the flexible shaft assembly.

2. The method of claim 1, wherein the position of the lever is variable within a range bounded by the first position and second position.

3. The method of claim 1, wherein the flexible shaft assembly further comprises a cutting element rotationally coupled at a distal end thereof.

4. The method of claim 3, wherein the cutting element comprises at least one of a cutting tip and a pivotable blade.

5. The method of claim 3, further comprising, after moving the lever to the second position, rotating the cutting element to form or enlarge a curvilinear void within the vertebral body.

6. The method of claim 1, wherein the curving force is applied to the distal end of the flexible shaft assembly by a band connected at a proximal end to a band retention element.

7. The method of claim 6, wherein the cam sub assembly comprises a cam pusher assembly configured to displace the band retention element along a central axis of the handle in response to movement of the lever.

8. The method of claim 7, wherein the compression spring is adapted to bias the band retention element against the cam pusher assembly.

9. A method for treating a vertebral body comprising:

inserting a distal end of a flexible shaft assembly into the vertebral body, wherein the flexible shaft assembly comprises a compression spring and a band retention element; and

moving a lever and cam sub assembly configured to cause a curvature to the distal end of the flexible shaft assembly, wherein the lever and cam sub assembly comprises a cam and a cam pusher assembly having a proximal-most end and a distal end, wherein the cam is egg-shaped having an outer surface wall with a small radius side and a large radius side, wherein the cam pusher assembly is in contact with an outer most surface of the cam, and the band retention element is positioned outside of the cam, wherein in the first position, the small radius side of the cam contacts the proximal-most end of the cam pusher assembly, and when the lever is moved from the first position to the second position, the large radius side of the cam contacts the proximal-most end of the cam pusher assembly to linearly translate the cam pusher assembly along a length of the apparatus,

wherein the lever rotates away from a handle in the first position causing the cam subassembly to compress the compression spring and straighten the distal end of the flexible shaft assembly, and

wherein the lever is positioned against the handle in the second position causing the compression spring to expand and curve the distal end of the flexible shaft assembly.

10. The method of claim 9, wherein the outer surface wall of the cam is eccentric.

11. The method of claim 10, wherein the position of the lever is infinitely variable within a range bounded by the first position and second position.

12. The method of claim 9, wherein the lever and cam sub assembly are configured to apply a curvature is to the distal end of the flexible shaft assembly by a band connected at a proximal end to the band retention element and at a distal end to a distal portion of the flexible shaft assembly.

13. The method of claim 9, wherein the compression spring is adapted to bias the band retention element against the cam pusher assembly when the lever is in the first position against the handle.

14. The method of claim 9, wherein the flexible shaft assembly comprises:

a cutting tip located at a distal end of the flexible drill shaft assembly;

a flexible rotatable drive shaft coupled to the cutting tip; and

a flexible, moveable and non-rotatable housing.

15. The method of claim 14, wherein the cutting tip is adapted to form a curvilinear void by simultaneous rotation and curvilinear translation of the cutting tip.

16. The method of claim 9, wherein the flexible shaft assembly comprises:

a pivotable reaming blade located at a distal end of the flexible drill shaft assembly;

a flexible rotatable drive shaft coupled to the pivotable reaming blade; and

a flexible, moveable and non-rotatable housing.

17. The method of claim 16, wherein the reaming blade is adapted to pivot from a first position to a second position.

18. The method of claim 16, wherein the reaming blade is adapted to form a curvilinear void by simultaneous rotation and curvilinear translation of the reaming blade.