Wear amount detection device for automobile tires

• US 10,112,444 B2
• Filed: 05/10/2016
• Issued: 10/30/2018
• Est. Priority Date: 11/21/2013
• Status: Active Grant

• Current Assignee: NTN Corporation
• Original Assignee: NTN Corporation
• Inventors: Takahashi, Toru, Nishikawa, Kentaro, Masaki, Nobuo, Wakao, Yasumichi
• Primary Examiner(s): Gibson, Randy
• Assistant Examiner(s): Kidanu, Gedeon M
• Application Number:
  US15/151,000
• Publication Number:
  US 20160250899A1
• Time in Patent Office: 903 Days
• CPC Class Codes: B60C 11/24 Wear-indicating arrangements
• CPC Class Codes: B60C 11/246 Tread wear monitoring systems
• CPC Class Codes: B60C 19/00 Tyre parts or constructions not otherwise provided for
• CPC Class Codes: B60C 2019/004 Tyre sensors other than for detecting tyre pressure
• CPC Class Codes: G01M 17/02 Tyres

Abstract

A wear amount detection device to detect that a tire is in a worn state, during running, without a special sensor. The device includes a rotation sensor detecting rotation of a wheel to measure a speed of an automobile; a signal processing extracting rotation speed fluctuations synchronized with rotation, from a rotation signal detected by the rotation sensor, and obtain a rotation speed fluctuation pattern synchronized with rotation, from rotation speed fluctuations over a plurality of rotations; and a wear state determination configured to obtain, from the obtained pattern, a value of a component induced by a characteristic embodied in a tire of the wheel, the value varying in accordance with a wear state of the tire, to estimate a wear state of the tire, and to output the state.

Claims

1. A wear amount detection device for a tire of an automobile, the wear amount detection device detecting a wear amount of the tire, the wear amount detection device comprising:

a rotation sensor configured to detect a rotation signal of a wheel so as to measure a speed of the automobile;

a signal processing unit configured to extract rotation speed fluctuations synchronized with the rotation, from the rotation signal detected by the rotation sensor, and to obtain, from the extracted rotation speed fluctuations, rotation speed fluctuation patterns over a plurality of rotations, each of the rotation speed fluctuation patterns including a rotation speed fluctuation synchronized with the corresponding rotation; and

a wear state determination unit configured to determine, in the obtained rotation speed fluctuation patterns, a component value induced by a characteristic embodied in the tire, the component value varying in accordance with a wear state of the tire, to estimate a wear state of the tire on the basis of the determined component value, and to output wear information,

wherein the wear state determination unit includes a relationship set portion configured to set a relationship between progressive states of wear of the tire and component values induced by the characteristic embodied in the tire, the value varying in accordance with a wear state of the tire, and

the characteristic includes at least one of the following characteristics (b), (c), (e), (h) and (i);

(b) a characteristic in a form in which an area or a pattern thereof changes as wear progresses;

(c) a characteristic that induces rotation speed fluctuations patterns which are different from each other depending on a wear amount;

(e) a characteristic including at least one characteristic structure formed by a tread pattern of the tire in a direction traversing a tread, the feature structure varying with wear;

(h) a characteristic configured such that the rotation speed fluctuation pattern changes to have a special fluctuation as wear progresses; and

(i) a characteristic including at least one characteristic portion, the characteristic including a groove formed in the tread of the tire in an initial state, the groove having a depth which decreases as wear progresses.

2. The wear amount detection device as claimed in claim 1, wherein the characteristic further includes at least one of the following characteristics (a), (d), (f) and (g):

(a) a characteristic in a specific portion in which a material is different from that of the other portions;

(d) a characteristic that induces a special pattern having a specific fluctuation over one rotation;

(f) a characteristic including a plurality of characteristic structures, the structures being formed at a plurality of positions in a rotation direction of the tire such that the intervals of the plurality of positions are not equal in the rotation direction; and

(g) a characteristic including at least one characteristic portion in the tread, some of the materials forming the portion being different from the other portions of the tread.

3. The wear amount detection device as claimed in claim 1, wherein the signal processing unit obtains the rotation speed fluctuation patterns by performing an averaging process or an integration process synchronized with the rotation, on the rotation signal of the rotation sensor over a plurality of rotations.

4. The wear amount detection device as claimed in claim 1, wherein the signal processing unit obtains the rotation speed fluctuation patterns in a running speed range selected from one or more set running speed ranges.

5. The wear amount detection device as claimed in claim 1, wherein the signal processing unit obtains the rotation speed fluctuation patterns in each of a plurality of running speed ranges, and

the wear state determination unit performs a wear state estimation process for each running speed range in which the signal processing unit performs the obtaining process, and determines a wear state as a whole on the basis of results of these estimation processes.

6. The wear amount detection device as claimed in claim 1, wherein a rotation sensor detects a zero phase, and

the signal processing unit obtains a difference between the obtained rotation speed fluctuation patterns and reference patterns in a state where phase of the rotation speed fluctuation patterns are aligned with each other, and a wear state is determined on the basis of the difference.

7. The wear amount detection device as claimed in claim 1, wherein the rotation sensor includes:

a magnetic sensor;

a magnetic encoder or a pulsar gear having poles to be detected by the magnetic sensor; and

a multiplication circuit configured to output a rotation pulse obtained by multiplying a detection signal of the magnetic sensor.

8. The wear amount detection device as claimed in claim 1, wherein the wear state determination unit transforms the obtained rotation speed fluctuation patterns to rotation order components, and determines a wear state based on a level of a specific rotation order component indicative of a wear state.

9. The wear amount detection device as claimed in claim 8, wherein a magnitude of a rotation order component included in the obtained rotation speed fluctuation patterns is used as an evaluation value for determining the wear state, the magnitude of a rotation order component indicating the wear state.

10. The wear amount detection device as claimed in claim 1, further comprising a wear estimation result utilization module configured to issue a warning to a driver or change a control state of the vehicle on the basis of the wear information outputted from the wear state determination unit.

11. The wear amount detection device as claimed in claim 10, wherein the wear estimation result utilization module is configured to cause a warning notification device at a driver'"'"'s seat to perform display on the basis of the wear information outputted from the wear state determination unit.

12. The wear amount detection device as claimed in claim 10, wherein the wear estimation result utilization module is configured to change a control parameter of a vehicle control computer on the basis of the wear information outputted from the wear state determination unit, and to perform safety control that takes performance of the tire into consideration.

13. The wear amount detection device as claimed in claim 10, wherein the wear estimation result utilization module is configured to issue a warning in a specific weather on the basis of a weather during running and the wear information outputted from the wear state determination unit.

14. The wear amount detection device as claimed in claim 10, wherein the wear estimation result utilization module is configured to cause a computer mounted on the vehicle to transmit the wear information outputted from the wear state determination unit, via a communication line to a terminal at a determined business place where checking of the vehicle or replacement of the tire is possible.