Thermally isolated high intensity light source

• US 10,113,343 B2
• Filed: 10/23/2015
• Issued: 10/30/2018
• Est. Priority Date: 05/02/2014
• Status: Active Grant

• Current Assignee: Surna
• Original Assignee: Surna
• Inventors: Keen, Stephen, Whitaker, Todd, Johnson, Jordan, Pearson, Chris, Schultz, Brady
• Primary Examiner(s): Owens, Douglas W
• Assistant Examiner(s): Chen, Jianzi
• Application Number:
  US15/525,522
• Publication Number:
  US 20170370570A1
• Time in Patent Office: 1,103 Days
• Field of Search: None
• CPC Class Codes: A01G 7/045 with electric lighting
• CPC Class Codes: A01G 9/249 Lighting means with special arrangements for promoting growth A01G7/045
• CPC Class Codes: A01G 9/26 Electric devices A01G9/249 takes precedence
• CPC Class Codes: E05C 1/12 with operating handle or equivalent member moving otherwise than rigidly with the latch
• CPC Class Codes: F21V 29/503 of light sources cooling arrangements structurally associated with gas-discharge or vapour-discharge lamps H01J61/52; cooling arrangements structurally associated with electric incandescent lamps H01K1/58; cooling arrangements structurally associated with light-emitting diodes H01L33/64
• CPC Class Codes: F21V 29/505 of reflectors
• CPC Class Codes: F21V 29/67 characterised by the arrangement of fans
• CPC Class Codes: F21V 29/83 the elements having apertures, ducts or channels, e.g. heat radiation holes
• CPC Class Codes: H01J 61/34 Double-wall vessels or containers
• CPC Class Codes: H01J 61/50 Auxiliary parts or solid material within the envelope for reducing risk of explosion upon breakage of the envelope, e.g. for use in mines
• CPC Class Codes: Y02P 60/14 Measures for saving energy, e.g. in green houses

Abstract

Provided herein is a high intensity discharge light source having a thermally insulative and optically transparent sleeve for maintaining or enhancing a spectral performance parameter. The configuration of the sleeve provides an insulative volume that allows an elevated steady state operating temperature to be reached, even when the light source is cooled. The sleeve is also configured to withstand a bulb failure event, thereby protecting the surrounding environment from falling debris. Also provided herein are methods for dissipating heat from the light source without adversely affecting the bulb operating temperature or the enhanced spectral performance parameter.

Claims

1. A high intensity discharge light source comprising:

a bulb having;

a first end;

a second end;

a central region extending between said first end and said second end in a longitudinal direction; and

an outer surface extending between said first end and said second end;

a thermally insulative and optically transparent sleeve having an inner surface, said sleeve longitudinally aligned with and separated from said bulb outer surface by an insulating distance;

a first spacer positioned adjacent to said bulb first end and between said bulb outer surface and said sleeve inner surface;

a second spacer positioned adjacent to said bulb second end and between said bulb outer surface and said sleeve inner surface;

wherein;

said first spacer and said second spacer provides said insulating distance between said bulb outer surface and said sleeve inner surface, thereby forming an insulative volume around said bulb; and

during use said bulb and surrounding insulative volume reach an elevated steady state operating temperature to maintain or enhance a spectral performance parameter.

2. The high intensity discharge light source of claim 1, wherein said spectral performance parameter is one or more of:

an increase in photosynthetic photon flux density (PPFD);

or a spectral shift.

3. The high intensity discharge light source of claim 1, wherein said spectral performance parameter is an enhanced PPFD of at least 5%.

4. The high intensity discharge light source of claim 3, wherein said bulb has an operating temperature that is substantially elevated compared to an equivalent bulb without said sleeve.

5. The high intensity discharge light source of claim 1, wherein said bulb outer surface and said sleeve are cylindrically shaped, and said bulb is concentrically positioned relative to said sleeve.

6. The high intensity discharge light source of claim 1, wherein said sleeve is removably connected to the bulb.

7. The high intensity discharge light source of claim 1, configured to connect to an optical reflector used for indoor plant growth.

8. The high-intensity discharge light source of claim 7, further comprising the optical reflector, wherein the optical reflector is air-cooled, liquid-cooled, or both air-cooled and liquid-cooled.

9. The high intensity discharge light source of claim 1, wherein said sleeve comprises a first sleeve end and a second sleeve end, said light source further comprising:

a first socket that electrically connects said bulb first end and contacts said first sleeve end; and

a second socket that electrically connects said bulb second end and contacts said sleeve second end.

10. The high intensity discharge light source of claim 1, wherein said sleeve is configured to withstand a bulb explosion event.

11. The high intensity discharge light source of claim 1, wherein said sleeve has a thickness that is greater than or equal to 0.5 mm and less than or equal to 4 mm.

12. The high intensity discharge light source of claim 1, wherein said sleeve comprises an optically transparent material that permits transmission of substantially all light emitted from said bulb having a wavelength that is between 400 nm to 700 nm.

13. The high intensity discharge light source of claim 1, wherein said sleeve comprises a lead-free material.

14. The high intensity discharge light source of claim 1, wherein said sleeve comprises quartz.

15. The high intensity discharge light source of claim 1, wherein each of said spacers comprise:

a spacer clip having an annular opening for receiving a bulb end, said spacer clip positioned adjacent to said bulb end and between said bulb outer surface and said sleeve inner surface.

16. The high intensity discharge light source of claim 15, wherein each of said spacer clips comprises a ring member with an outer edge, an inner edge, and a plurality of protruding members circumferentially spaced along an outer facing surface, wherein the protruding members support said bulb end and a sleeve end.

17. The high intensity discharge light source of claim 16, wherein each of said protruding members are spring tabs that reliably position said bulb relative to said sleeve.

18. The high intensity discharge light source of claim 1, wherein said bulb is a high intensity discharge bulb selected from the group consisting of:

a high pressure sodium bulb,

a metal halide bulb, and

a mercury vapor bulb.

19. The high intensity discharge light source of claim 1, wherein said first and second spacers are:

an integral part of said bulb first and second ends;

an integral part of said sleeve first and second ends;

or an integral part of said bulb first end and said sleeve.

20. The high intensity discharge light source of claim 1, wherein the thermally insulative volume has an opening to a surrounding environment.

21. The high intensity discharge light source of claim 20, wherein the opening is configured to minimize convective cooling generated by air flow from the surrounding environment to the bulb outer surface.

22. The high intensity discharge light source of claim 21, wherein the opening comprises a slot in a socket connected to the bulb first end and a tight-fit connection between the spacer and the sleeve inner surface and between the spacer and the bulb outer surface.

23. The high intensity discharge light source of claim 22, comprising a second opening positioned at the bulb second end.

24. The high intensity discharge light source of claim 1, further comprising:

an optical reflector having an interior volume that contains the high intensity discharge light source; and

an air blower fluidically connected to the interior volume;

wherein the air blower forces air over an outer surface of the thermally insulative and optically transparent sleeve to reduce unwanted heat build-up in the interior volume, without forcing a substantial amount of air flow through the insulative volume, to maintain an elevated operating temperature around the bulb.

25. A method of actively dissipating heat generated from the high intensity discharge light source of claim 1 positioned in an optical reflector, said method comprising the steps of:

introducing a flow of air through an interior volume of said reflector and over an outer surface of said sleeve, thereby actively dissipating heat generated by said light source.

26. The method of claim 25, wherein said airflow does not substantially decrease an operating temperature of said high intensity discharge light source during use.

27. A method for operating a high intensity discharge light source at a constant operating temperature comprising the steps of:

providing a high-intensity discharge light source having a first end and a second end;

positioning a first spacer clip at or adjacent to said first end and a second spacer clip at or adjacent to said second end;

positioning a thermally insulative and optically transparent sleeve around said high-intensity discharge light source and said first and second spacer clips, wherein said spacer clip contacts an inner surface of said sleeve and an outer surface of said high-intensity discharge light source, thereby providing an insulative volume between said high intensity discharge light source and said sleeve;

energizing the light source; and

flowing a source of cooled air over an outer surface of said sleeve to cool an environment surrounding said sleeve without adversely affecting an insulative temperature of said insulative volume to maintain or enhance a spectral performance parameter.

28. The method of claim 27, further comprising the step of positioning an assembled high intensity discharge light source with said spacer clips and sleeve in an interior volume of an optical reflector, and said step of flowing a source of cooled air is one or more of:

forcing air-flow through an interior volume of said optical reflector;

or

cooling air with a liquid-cooled heat exchanger.