Crack-resistant cement composition

• US 10,113,389 B2
• Filed: 09/09/2014
• Issued: 10/30/2018
• Est. Priority Date: 09/09/2014
• Status: Active Grant

• Current Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Original Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Inventors: Pandey, Vandana Neeraj, Senapati, Dibyadarshani, Deshpande, Abhimanyu P., Patil, Rahul Chandrakant
• Primary Examiner(s): Ahuja, Anuradha
• Application Number:
  US15/502,731
• Publication Number:
  US 20170233635A1
• Time in Patent Office: 1,512 Days
• Field of Search: None
• CPC Class Codes: C04B 14/306 Zirconium oxide zircon C04B14/046
• CPC Class Codes: C04B 18/08 Flue dust , i.e. fly ash
• CPC Class Codes: C04B 2111/2038 Resistance against physical degradation
• CPC Class Codes: C04B 22/0093 Aluminates
• CPC Class Codes: C04B 22/06 Oxides, Hydroxides C04B22/0013 takes precedence
• CPC Class Codes: C04B 22/124 Chlorides of ammonium or of the alkali or alkaline earth metals, e.g. calcium chloride
• CPC Class Codes: C04B 22/128 Bromine compounds
• CPC Class Codes: C04B 28/02 containing hydraulic cements other than calcium sulfates
• CPC Class Codes: C09K 8/46 containing inorganic binders, e.g. Portland cement
• CPC Class Codes: C09K 8/467 containing additives for specific purposes
• CPC Class Codes: C09K 8/493 Additives for reducing or preventing gas migration
• CPC Class Codes: E21B 33/14 for cementing casings into boreholes
• CPC Class Codes: Y02W 30/91 Use of waste materials as fillers for mortars or concrete

Abstract

A cement composition for use in a well that penetrates a subterranean formation comprising: cement; water; and an additive comprising zirconium dioxide, wherein at least a portion of the zirconium dioxide is in a metastable tetragonal phase, and wherein some or all of the zirconium dioxide that is in the metastable tetragonal phase transforms to a stable monoclinic phase after a stress is applied to the cement composition. The additive also reduces the dimensions of a crack located within the set cement composition. A method of cementing in a subterranean formation comprising: introducing a cement composition into the subterranean formation.

Claims

1. A method of cementing in a subterranean formation comprising:

introducing a cement composition into the subterranean formation, wherein the cement composition comprises;

(A) cement;

(B) water; and

(C) an additive comprising zirconium dioxide, wherein at least 60% of the zirconium dioxide is in a metastable tetragonal phase during the step of introducing, and wherein some or all of the zirconium dioxide that is in the metastable tetragonal phase transforms to a stable monoclinic phase after a stress is applied to the cement composition;

allowing or causing to allow the cement composition to set;

allowing or causing to allow the stress to induce a crack in the set cement composition;

wherein the stress further induces at least a portion of the zirconium dioxide that is in the metastable tetragonal phase to transform to the stable monoclinic phase;

wherein this transformation reduces the size of at least one dimension of the crack.

2. The method according to claim 1, wherein the cement is selected from the group consisting of Portland cements, gypsum cements, high alumina content cements, slag cements, high magnesia content cements, and combinations thereof.

3. The method according to claim 1, wherein the water is selected from the group consisting of freshwater, brackish water, and saltwater, in any combination thereof in any proportion.

4. The method according to claim 1, wherein the cement composition further comprises a water-soluble salt.

5. The method according to claim 4, wherein the salt is selected from sodium chloride, calcium chloride, calcium bromide, potassium chloride, potassium bromide, magnesium chloride, and any combination thereof in any proportion.

6. The method according to claim 1, wherein all of the zirconium dioxide is in the metastable tetragonal phase during the step of introducing.

7. The method according to claim 1, wherein the additive further comprises an additional metal oxide.

8. The method according to claim 7, wherein the additional metal oxide is selected from the group consisting of aluminum oxide and transition metal oxides.

9. The method according to claim 7, wherein the ratio of zirconium dioxide to additional metal oxide is in the range of about 9:

1 to about 1;

1.

10. The method according to claim 1, wherein the additive is in a concentration in the range of about 1% to about 10% by weight of the cement.

11. The method according to claim 1, wherein the zirconium dioxide is in a concentration in the range of about 10% to about 50% by weight of the additive.

12. The method according to claim 1, wherein the zirconium dioxide is in a concentration in the range of about 0.1% to about 25% by weight of the cement.

13. The method according to claim 1, wherein the subterranean formation is penetrated by a well.

14. The method according to claim 13, wherein the well is an oil, gas, or water production well, an injection well, a geothermal well, or a high-temperature and high-pressure well.

15. The method according to claim 1, further comprising mixing the cement composition using mixing equipment.

16. The method according to claim 1, wherein the cement composition is introduced into the subterranean formation using one or more pumps.

17. The method according to claim 1, wherein the additive completely fills the crack within the set cement composition.