Communication system for closed loop control of a worksite

• US 10,114,348 B2
• Filed: 05/12/2014
• Issued: 10/30/2018
• Est. Priority Date: 05/12/2014
• Status: Active Grant

• Current Assignee: Deere & Company
• Original Assignee: Deere & Company
• Inventors: Gilmore, Brian J., Wenzel, Craig E, Morvant, Kerry J., Hunt, Timothy S., Wyckoff, Jan, Ellis, Vickie L.
• Primary Examiner(s): Wu, Qing Yuan
• Application Number:
  US14/275,364
• Publication Number:
  US 20150323913A1
• Time in Patent Office: 1,632 Days
• Field of Search: None
• CPC Class Codes: G05B 13/04 involving the use of models or simulators
• CPC Class Codes: G05B 13/041 in which a variable is automatically adjusted to optimise the performance
• CPC Class Codes: G05B 13/042 in which a parameter or coefficient is automatically adjusted to optimise the performance
• CPC Class Codes: G05B 15/02 electric
• CPC Class Codes: G05B 19/418 Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
• CPC Class Codes: G05B 19/4185 characterised by the network communication
• CPC Class Codes: G05B 19/4189 characterised by the transport system
• CPC Class Codes: G05B 19/41895 using automatic guided vehicles [AGV] control of position or course of AGV's G05D1/00
• CPC Class Codes: G05B 2219/45003 Harvester
• CPC Class Codes: G05B 2219/45017 Agriculture machine, tractor
• CPC Class Codes: G06Q 10/06 Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
• CPC Class Codes: G06Q 10/08 Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
• CPC Class Codes: G06Q 50/02 Agriculture; Fishing; Forestry; Mining
• CPC Class Codes: G06Q 50/08 Construction
• CPC Class Codes: G06Q 50/40 Business processes related to the transportation industry shipping G06Q10/083

Abstract

A communication system facilitates a closed loop, two-way communication network between machines at a worksite and a remote processing facility. A management and control system receives operations data and generates recommended adjustments to the worksite operations. A manager system provides manager outputs over the communication network to adjust operations of the machines at the worksite based on the recommended adjustments.

Claims

1. A worksite management system, comprising:

a communication system that includes a set of network components that transmit communications in a closed loop, two-way communication network among a plurality of pieces of equipment at a worksite and a remote processing facility, wherein the plurality of pieces of equipment perform different operations in a sequential upstream to downstream order such that an upstream operation output limits a downstream operation output;

a management and control system configured to receive, over the communication network, worksite operations data indicative of worksite operations currently being performed by the plurality of pieces of equipment in the sequential upstream to downstream order, and generate recommended adjustments to the worksite operations to inhibit operation bottle-necking, based on the worksite operations data in near real-time; and

a manager system that receives, over the communication network, the recommended adjustments and provides manager outputs, over the communication network, that adjust worksite operations in near real-time of at least one of the plurality of pieces of equipment at the worksite, based on the recommended adjustments.

2. The worksite management system of claim 1 and wherein the communication system includes a vehicle that includes the set of network components and the management and control system.

3. The worksite management system of claim 2 wherein the vehicle further includes the manager system.

4. The worksite management system of claim 1 wherein the communication system comprises:

a near real time data communication system that transmits, over the communication network, to the management and control system, the worksite operations data as actual operations data from the plurality of different pieces of equipment at the worksite.

5. The worksite management system of claim 4 wherein the near real time data communication system transmits, over the communication network, to the management and control system, operations data from the remote processing facility, indicative of operations at the remote processing facility.

6. The worksite management system of claim 1 wherein the communication system comprises:

a local, two-way communication system, local to the worksite, that enables two-way communication between the management and control system and the plurality of pieces of equipment at the worksite, and that communicates the manager outputs from the manager system to the plurality of pieces of equipment at the worksite.

7. The worksite management system of claim 1 wherein the management and control system comprises:

a model that models operations at the worksite to generate an operational target, the model receiving the worksite operations data over the communication network;

an error calculation component that compares the operational target against the worksite operations data to obtain an error indicator indicative of a difference between the operational target and the worksite operations data; and

a recommendation generator that generates the recommended adjustments based on the error indicator.

8. The worksite management system of claim 7 wherein the communication network provides the manager outputs back to the model to obtain closed-loop control of the worksite.

9. A method of managing a worksite, the method comprising:

receiving over a two-way communication network in near real-time, by a control system, worksite operations data indicative of worksite operations currently being performed by a plurality of pieces of equipment at a worksite, wherein the plurality of pieces of equipment perform different operations in a sequential upstream to downstream order such that an upstream operation output limits a downstream operation output;

determining, based on the operations data, whether a set of downstream operating equipment has a higher output potential than an actual output of a set of upstream operating equipment;

calculating, in response to determining the set of downstream operating equipment has the higher output potential, calculating an operating adjustment to at least one of the plurality of pieces of equipment at the worksite;

transmitting over the two-way communication network a signal configured to implement the operating adjustment to the at least one of the plurality of pieces of equipment at the worksite; and

implementing the operating adjustment to at least one of the plurality of pieces of equipment at the worksite.