Battery housing and method for installing a battery

• US 10,115,941 B2
• Filed: 04/24/2014
• Issued: 10/30/2018
• Est. Priority Date: 04/25/2013
• Status: Active Grant

• Current Assignee: LISA Drã¤Xlmaier GmbH (Fritz Dräxlmaier Holding GmbH)
• Original Assignee: LISA Drã¤Xlmaier GmbH (Fritz Dräxlmaier Holding GmbH)
• Inventors: Ruter, Karsten, Hofer, Guido, Deser, Stefan, Huber, Martin, Stein, Matthias, Koller, Michael, Kraft, Andreas
• Primary Examiner(s): Laios, Maria
• Application Number:
  US14/260,770
• Publication Number:
  US 20140322582A1
• Time in Patent Office: 1,650 Days
• CPC Class Codes: H01M 10/6556 Solid parts with flow channel passages or pipes for heat exchange closed pipes H01M10/6552
• CPC Class Codes: H01M 2220/20 Batteries in motive systems, e.g. vehicle, ship, plane
• CPC Class Codes: H01M 50/20 Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders structural combination of accumulators with charging apparatus H01M10/46
• CPC Class Codes: H01M 50/213 adapted for cells having curved cross-section, e.g. round or elliptic H01M50/209, H01M50/216 take precedence
• CPC Class Codes: H01M 50/227 Organic material
• CPC Class Codes: H01M 50/278 Organic material
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product
• CPC Class Codes: Y10T 29/49108 Electric battery cell making

Abstract

A battery housing and a method for installing a battery are disclosed. In one embodiment, a battery housing for receiving a battery includes four plate-shaped side panels. Two of the side panel are opposite to each other, and each of the two opposite side panels have at least one elongated recess. The battery housing includes two cover plates. The four plate-shaped side panels and the two cover plates are connected to each other to form a box-shaped housing. The side panels are configured to connect together to hold the battery without the cover plates.

Claims

1. A battery housing for receiving a battery cooled by a liquid coolant, the battery housing comprising:

a battery plate configured to cool the battery, the battery plate having a first end, a second end, a top surface, and a bottom surface, the battery plate comprising first and second cooling tubes fitted in the battery plate, wherein the first cooling tube enables flow of the coolant liquid in a first direction, and the second cooling tube enables flow of the coolant liquid in a second direction opposite the first direction;

first, second, third, and fourth side panels, wherein;

the first and the second side panels are opposite to each other;

the first side panel has a first elongated recess configured to receive the first end of the battery plate; and

the second side panel has a second elongated recess configured to receive the second end of the battery plate; and

first and second cover plates;

wherein;

the first end of the battery plate is inserted in the first elongated recess;

the second end of the battery plate is inserted in the second elongated recess;

the side panels are configured to connect together to form at least a four-sided housing and to hold the battery plate without the cover plates;

at least one of the top and bottom surfaces of the battery plate is configured to hold the battery; and

the first and second cover plates are connected respectively to a top and bottom of the at least four-sided housing, the connected cover plates being parallel to the top surface of the battery plate.

2. The battery housing according to claim 1, wherein the battery plate comprises a first cooling circuit including the first cooling tube and a second cooling circuit including the second cooling tube, wherein the first and second cooling circuits are independent cooling circuits operating according to a countercurrent principle.

3. The battery housing according to claim 1, wherein the first and second cooling tubes are fitted in the battery plate, wherein the cooling tubes extend substantially parallel to one another.

4. The battery housing according to claim 3, wherein the battery plate comprises:

a baseplate, one or more recesses being fitted in the baseplate for receiving the cooling tubes; and

a cover connected to the baseplate.

5. The battery housing according to claim 4, wherein the baseplate and the cover are screwed together.

6. The battery housing according to claim 1, wherein the side panels are screwed together.

7. The battery housing according to claim 1, further comprising:

one or more gas discharge openings.

8. The battery housing according to claim 1, further comprising:

a module control unit attached on an outside of the battery housing, the module control unit being configured to control the battery.

9. The battery housing according to claim 1, wherein at least one of the top and bottom surfaces of the battery plate is equipped with one or more cell blocks including one or more battery cells.

10. The battery housing according to claim 9, wherein the top and bottom surfaces of the battery plate are each equipped with the cell blocks.

11. The battery housing according to claim 10, further comprising:

a plurality of terminal-connection plates configured to connect adjacent battery cells, the terminal-connection plates comprising contact plates, wherein the contact plates are mounted on positive and negative sides of the battery cells.

12. The battery housing according to claim 1, wherein:

the first elongated recess is positioned between a top lateral edge of the first side panel and a bottom lateral edge of the first side panel; and

the second elongated recess is positioned between a top lateral edge of the second side panel and a bottom lateral edge of the second side panel.

13. The battery housing according to claim 12, wherein the top and bottom surfaces of the battery plate are each equipped with a cell block including a battery cell.

14. The battery housing according to claim 1, wherein:

the first elongated recess is positioned in a substantially central position between a top lateral edge of the first side panel and a bottom lateral edge of the first side panel; and

the second elongated recess is positioned in a substantially central position between a top lateral edge of the second side panel and a bottom lateral edge of the second side panel.

15. A method for installing a battery in a battery housing, comprising:

providing the battery housing according to claim 1;

inserting the first end of the battery plate into the first elongated recess of the first side panel;

inserting the second end of the battery plate into the second elongated recess of the second side panel;

assembling the battery in the battery housing, such that the battery is held by the side panels;

mounting at least one of the cover plates to the top or bottom of the battery housing.

16. The method according to claim 15, wherein assembling the battery comprises assembling the battery in the battery housing with at least one of the cover plates opened.

17. The method according to claim 15, further comprising:

equipping at least one of the top and bottom surfaces of the battery plate with one or more cell blocks including a plurality of battery cells.

18. The method according to claim 17, wherein equipping the battery plate with the one or more cell blocks includes:

equipping the one or more cell blocks with the battery cells;

mounting contact plates of terminal-connection plates on positive and negative sides of the battery cells;

bonding the negative side of the battery cells with an appropriate contact plate;

mounting the cell blocks on the battery plate with the negative side mounted on the battery plate; and

bonding the positive side of the battery cells with a corresponding contact plate.