Junction boxes with wrap-around compartments

• US 10,116,127 B1
• Filed: 06/25/2018
• Issued: 10/30/2018
• Est. Priority Date: 12/12/2017
• Status: Active Grant

• Current Assignee: Elemental LED, Inc. (Elemental Led LLC)
• Original Assignee: Elemental LED, Inc. (Elemental Led LLC)
• Inventors: Lopez-Martinez, Gilberto Uriel, South, Daniel, Lassen, Andrew
• Primary Examiner(s): Ng, Sherman
• Application Number:
  US16/017,588
• Time in Patent Office: 127 Days
• CPC Class Codes: F21V 23/008 the casing being outside the housing of the lighting device
• CPC Class Codes: F21V 23/023 Power supplies in a casing F21V23/003 takes precedence
• CPC Class Codes: H02G 15/10 protected by boxes, e.g. by distribution, connection or junction boxes
• CPC Class Codes: H02G 3/085 including knock-out or tear-out sections
• CPC Class Codes: H02G 3/088 Dustproof, splashproof, drip-proof, waterproof, or flameproof casings or inlets
• CPC Class Codes: H02G 3/14 Fastening of cover or lid to box

Abstract

Junction boxes and partitions for junction boxes are disclosed. The junction boxes have a central area for installation of a driver or another such component and at least one wrap-around compartment in which wire connections can be made. In many cases, the junction box may have two wrap-around compartments, often mirror images of one another, that provide separate spaces for high- and low-voltage wire connections. The interior walls or partitions that create the compartments may be carried by and arise from the base of a junction box, or they may be carried by a separate piece that inserts over the driver, fully encloses or caps it, and also carries partition portions to create fully-divided compartments when used in combination with a junction box base that has no partitions of its own.

Claims

1. A junction box, comprising:

a base having a bottom and a sidewall arising from the bottom;

a driver cap, the driver cap having

a top,

sidewalls depending from the top, and

partition portions extending outwardly from the sidewalls, the partition portions being arranged so as to extend to the sidewall of the base and thereby divide the base into at least two compartments that wrap around the driver cap; and

a cover sized and adapted to engage the base and to form a closed enclosure with the base.

2. The junction box of claim 1, wherein the base is rectangular and the sidewall comprises opposed pairs of opposed long and short sidewalls.

3. The junction box of claim 1, wherein the driver cap comprises opposed pairs of long and short sidewalls.

4. The junction box of claim 3, wherein the partition portions extend from diagonally opposed corners of the driver cap.

5. The junction box of claim 4, wherein the partition portions extend in line with long axes of the long sidewalls of the driver cap.

6. The junction box of claim 1, wherein the driver cap further comprises at least one locating or engaging feature, and the base further comprises a complementary locating or engaging feature.

7. The junction box of claim 6, wherein the locating or engaging feature comprises sets of depending tabs and the complementary locating or engaging feature of the base comprises complementary sets of slots adapted for the sets of depending tabs.

8. A junction box, comprising:

a base, the base including

a bottom,

a sidewall connected to the bottom and extending upwardly therefrom, and

one or more sets of internal partitions arising from the bottom, the internal partitions dividing the base into a central compartment for a driver and at least one compartment that wraps around the central compartment,

at least one knock-out or opening in the sidewall that coincides with the position of the at least one wrap-around compartment; and

a cover adapted to be secured to the base to cover and close the junction box.

9. The junction box of claim 8, wherein the base comprises two sets of internal partitions that divide the base into the central compartment and two compartments that wrap around the central compartment.

10. The junction box of claim 9, wherein the two compartments that wrap around the central compartment are U-shaped.

11. The junction box of claim 9, wherein the two compartments that wrap around the central compartment are L-shaped.

12. The junction box of claim 9, wherein the base comprises at least two knock-outs or openings that coincide with the position of each of the two compartments.

13. The junction box of claim 9, wherein the base is rectangular and the sidewall comprises two long sidewalls and two short sidewalls, the long and short sidewalls extending perpendicular to one another, respectively, such that the perimeter of the sidewall is rectangular.

14. The junction box of claim 9, wherein each of the two sets of internal partitions has a cut-out that extends from the top of the internal partition downwardly.

15. The junction box of claim 14, wherein the cut-out is generally U-shaped.

16. A partition for a junction box, comprising:

a driver cap including

a top;

sidewalls depending from the top; and

partition portions extending outwardly from the sidewalls.

17. The partition of claim 16, wherein the sidewalls comprise two long and two short sidewalls arranged such that the driver cap has a generally rectangular perimeter.

18. The partition of claim 17, wherein the partition portions are oriented generally vertically and extend outwardly in generally the same direction as the sidewalls.

19. The partition of claim 18, wherein the partition portions are attached to the driver cap so as to extend from diagonally opposite corners thereof.

20. The partition of claim 19, further comprising at least one penetration allowing wires from a driver to leave the driver cap.