Energy-activation mechanisms for surgical instruments

• US 10,117,704 B2
• Filed: 07/15/2015
• Issued: 11/06/2018
• Est. Priority Date: 08/27/2014
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Covidien LP (Medtronic Plc)
• Inventors: Joseph, Daniel A., Arts, Gene H., Moua, Tony
• Primary Examiner(s): Cohen, Lee S
• Assistant Examiner(s): Clark, Ryan T
• Application Number:
  US14/799,853
• Publication Number:
  US 20160058496A1
• Time in Patent Office: 1,210 Days
• CPC Class Codes: A61B 18/1442 Probes having pivoting end effectors, e.g. forceps
• CPC Class Codes: A61B 18/1445 at the distal end of a shaft, e.g. forceps or scissors at the end of a rigid rod
• CPC Class Codes: A61B 18/1477 Needle-like probes
• CPC Class Codes: A61B 18/1482 having a long rigid shaft for accessing the inner body transcutaneously in minimal invasive surgery, e.g. laparoscopy
• CPC Class Codes: A61B 2018/00589 Coagulation
• CPC Class Codes: A61B 2018/00595 Cauterization
• CPC Class Codes: A61B 2018/00916 with means for switching or controlling the main function of the instrument or device
• CPC Class Codes: A61B 2018/00922 by switching or controlling the treatment energy directly within the hand-piece
• CPC Class Codes: A61B 2018/00928 by sending a signal to an external energy source
• CPC Class Codes: A61B 2018/00934 the signal being non electric, e.g. pneumatic, hydraulic, optical
• CPC Class Codes: A61B 2018/0094 Types of switches or controllers
• CPC Class Codes: A61B 2018/00958 for switching between different working modes of the main function
• CPC Class Codes: A61B 2018/1467 using more than two electrodes on a single probe

Abstract

A surgical instrument includes a housing, energizable member, first activation switch, cable assembly, and second activation switch. The housing is operatively associated with the energizable member. The first activation switch is coupled to the energizable member and is selectively transitionable from an open condition to a closed condition. The cable assembly is coupled to the housing at a first end and includes a plug at a second, opposite end, the plug housing a second activation switch selectively transitionable from an open condition to a closed condition. The plug is adapted to connect to the source of electrosurgical energy, wherein transitioning of the first activation switch from the open condition to the closed condition transitions the second activation switch from the open condition to the closed condition such that the second activation switch communicates with the source of electrosurgical energy to initiate the supply of energy to the energizable member.

Claims

1. A surgical instrument, comprising:

a housing including an energizable member coupled thereto;

a first activation switch coupled to the energizable member and selectively transitionable from an open condition to a closed condition; and

a cable assembly coupled to the housing at a first end and having a plug at a second, opposite end, the plug housing a second activation switch selectively transitionable from an open condition to a closed condition, the plug adapted to directly connect to a generator configured to supply electrosurgical energy, wherein transitioning of the first activation switch from the open condition to the closed condition transitions the second activation switch from the open condition to the closed condition such that the second activation switch communicates with the generator to initiate the supply of electrosurgical energy to the energizable member.

2. The surgical instrument as recited in claim 1, wherein the surgical instrument is an electrosurgical pencil.

3. The surgical instrument as recited in claim 1, wherein the surgical instrument is a surgical forceps.

4. The surgical instrument as recited in claim 1, wherein the energizable member includes a monopolar assembly.

5. The surgical instrument as recited in claim 1, wherein the first activation switch includes an electrical circuit, mechanical actuator, electromechanical actuator, or optical actuator.

6. The surgical instrument as recited in claim 1, wherein the second activation switch includes an electrical circuit, mechanical actuator, electromechanical actuator, or optical actuator.

7. A surgical instrument, comprising:

a housing including an energizable member coupled thereto;

a first activation switch coupled to the energizable member and selectively transitionable from an open condition to a closed condition to provide a first signal above a first threshold; and

a cable assembly coupled to the housing at a first end and having a plug at a second, opposite end, the plug housing a second activation switch selectively transitionable from an open condition to a closed condition, the second activation switch transitions from the open condition to the closed condition upon receipt of the first signal and configured to provide a second signal above a second threshold upon closure of the second activation switch, the plug adapted to directly connect to a generator configured to supply electrosurgical energy such that transitioning of the second activation switch from the open condition to the closed condition position provides the second signal to the generator to initiate the supply of electrosurgical energy to the energizable member, wherein the second signal is above the second threshold and below the first threshold.

8. The surgical instrument as recited in claim 7, wherein the surgical instrument is an electrosurgical pencil.

9. The surgical instrument as recited in claim 7, wherein the surgical instrument is a surgical forceps.

10. The surgical instrument as recited in claim 7, wherein the first threshold is a predetermined value sufficient to transition the second activation switch from the open condition to the closed condition.

11. The surgical instrument as recited in claim 10, wherein the predetermined value is a voltage.

12. The surgical instrument as recited in claim 11, wherein the second activation switch includes at least one transistor, the at least one transistor transitionable from the open condition to the closed condition upon receiving the predetermined voltage from the first activation switch.

13. The surgical instrument as recited in claim 7, wherein the energizable member is an energizable monopolar member.

14. A surgical instrument, comprising:

a housing having an energizable member coupled thereto;

a first activation switch coupled to the energizable member and selectively transitionable from an open condition to a closed condition; and

a cable assembly coupled to the housing at a first end and having a plug at a second, opposite end, the plug housing a second activation switch selectively transitionable from an open condition to a closed condition, the second activation switch comprising a first member and a second member, the first member movably attached to the first activation switch by a pull wire, the plug adapted to directly connect to a generator configured to supply electrosurgical energy such that the movement of the first activation switch from the open condition to the closed condition tensions the pull wire such that the first member moves from a first position, wherein the first member and the second member are spaced-apart from one another, to a second position, wherein the first member and the second member share a point of contact, the second activation switch transitioning from an open condition to a closed condition upon the first member achieving the second position, wherein, in the closed condition, the second activation switch communicates with the generator to initiate the supply of electrosurgical energy to the energizable member.

15. The surgical instrument as recited in claim 14, wherein the surgical instrument is an electrosurgical pencil.

16. The surgical instrument as recited in claim 14, wherein the surgical instrument is a surgical forceps.

17. The surgical instrument as recited in claim 14, wherein a spring is attached to the first member at a point opposite the pull wire such that the spring has a spring bias to return the first member to the first position when the first activation switch is open.

18. The surgical instrument as recited in claim 14, wherein the energizable member is an energizable monopolar member.