Catheter having flexible tip with multiple flexible segments

• US 10,118,015 B2
• Filed: 06/16/2011
• Issued: 11/06/2018
• Est. Priority Date: 06/16/2010
• Status: Active Grant

• Current Assignee: St. Jude Medical (Abbott Laboratories Incorporated)
• Original Assignee: St. Jude Medical (Abbott Laboratories Incorporated)
• Inventors: de la Rama, Alan, Hata, Cary
• Primary Examiner(s): Sirmons, Kevin C
• Assistant Examiner(s): Legette-Thompson, Tiffany
• Application Number:
  US13/704,619
• Publication Number:
  US 20130085479A1
• Time in Patent Office: 2,700 Days
• Field of Search: 600 33, 600 41, 600373, 600424, 604525, 606 41
• CPC Class Codes: A61B 18/1492 having a flexible, catheter-like structure, e.g. for heart ablation A61B18/1477 takes precedence
• CPC Class Codes: A61B 2018/00404 Blood vessels other than those in or around the heart
• CPC Class Codes: A61B 2018/00434 Neural system
• CPC Class Codes: A61B 2018/00511 Kidney
• CPC Class Codes: A61B 2018/00821 measured by a thermocouple
• CPC Class Codes: A61B 2018/00869 Phase
• CPC Class Codes: A61B 2018/00875 Resistance or impedance
• CPC Class Codes: A61B 2018/1407 Loop
• CPC Class Codes: A61M 25/0052 Localized reinforcement, e.g. where only a specific part of the catheter is reinforced, for rapid exchange guidewire port

Abstract

A catheter apparatus includes an elongated body having a distal portion including a distal end, a plurality of flexible segments, and at least one intermediate segment that is less flexible than the flexible segments. Adjacent flexible segments are spaced from each other longitudinally by the at least one intermediate segment. Each of the flexible segments include a sidewall having at least one elongated gap extending at least partially therethrough and forming interlocking members. The at least one intermediate segment is shorter than the flexible segments.

Claims

1. A catheter apparatus comprising:

an elongated body having a distal portion including a sidewall, a distal end, a plurality of flexible segments, and at least one intermediate segment that is less flexible than said flexible segments, wherein adjacent said flexible segments are spaced from each other longitudinally by said at least one intermediate segment, wherein each said flexible segment comprises a sidewall having at least one elongated gap extending at least partially therethrough and forming interlocking members, wherein said at least one intermediate segment is shorter than said flexible segments, and wherein said each flexible segment sidewall forms at least a portion of the distal portion sidewall;

a plurality of biasing members that resiliently biases said plurality of flexible segments to a pre-determined configuration when no applied force is place on the distal portion, a lumen extension member having a sidewall and a lumen extending therethrough, said lumen extension member extending at least partially through said distal portion and configured such that said lumen extension member does not compromise a flexibility of the flexible segments, said lumen extension member coupled to said distal portion; and

a plurality of openings extending through the lumen extension member.

2. A catheter in accordance with claim 1 wherein said plurality of flexible segments comprise electrodes and said at least one intermediate segment comprises a non-conductive member.

3. A catheter in accordance with claim 1 wherein said plurality of openings includes a first set of openings and a second set of openings, a size of said openings in said first set of openings being larger than a size of said openings in said second set of openings.

4. A catheter in accordance with claim 1 wherein a size of said openings is configured to provide a substantially constant outflow of fluid along said distal portion.

5. A catheter in accordance with claim 1, wherein said sidewall is a substantially cylindrical sidewall provided with elongated gaps formed at least partially therethrough, the elongated gaps extending as one or more of an annular gap around a portion of a circumference of the sidewall, a helical gap forming a helical pattern on the sidewall, and a gap that outlines alternating interlocking blocks.

6. A catheter in accordance with claim 1, wherein the at least one elongated gap extends entirely through said sidewall.

7. A catheter in accordance with claim 1, wherein said distal portion is bendable about 40 to about 44 degrees relative to a longitudinal axis of said distal portion.

8. A catheter in accordance with claim 1, wherein said sidewall comprises alternating interlocking blocks disposed on opposite sides of the elongated gap, each said block having a head and a neck, said head being wider than said neck.

9. A distal portion for a catheter, said distal portion comprising:

a distal end;

a sidewall;

a plurality of flexible segments, each flexible segment of said plurality of flexible segments comprising a sidewall that forms at least a portion of the distal portion sidewall;

a plurality of biasing members that resiliently biases said plurality of flexible segments to a pre-determined configuration when no applied force is placed on the distal portion, wherein said plurality of biasing members do not directly contact said plurality of flexible segments in an at rest position; and

at least one intermediate segment, wherein adjacent said flexible segments are spaced from each other longitudinally by said at least one intermediate segment, each said flexible segment sidewall having at least one elongated gap extending at least partially therethrough and forming interlocking members, wherein said at least one intermediate segment is shorter than said flexible segments, said elongated gaps imparting flexibility to said flexible segments and enabling different operating configurations relative to a longitudinal axis.

10. A distal portion in accordance with claim 9, wherein the different configurations include at least one of a resting length configuration, a shortened configuration, a substantially straight configuration, an arcuate configuration, and configurations having changed cross sectional shapes.

11. A distal portion in accordance with claim 9, wherein said flexible segments comprise at least one stem and opposing blocks extending transversely from said stem.

12. A distal portion in accordance with claim 9 wherein said plurality of flexible segments comprise electrodes and said at least one intermediate segment comprises a non-conductive member.

13. A distal portion in accordance with claim 9 further comprising a lumen extension member having a sidewall and a lumen extending therethrough, said lumen extension member extending at least partially through said distal portion.

14. A distal portion in accordance with claim 9, wherein said flexible segments comprise alternating interlocking blocks disposed on opposite sides of the elongated gap, each said block having a head and a neck, said head being wider than said neck.

15. A distal portion in accordance with claim 9 wherein said lumen extension member includes a plurality of openings extending therethrough.

16. A distal portion in accordance with claim 15 wherein said plurality of openings includes a first set of openings and a second set of openings, a size of said openings in said first set of openings being larger than a size of said openings in said second set of openings.

17. A distal portion in accordance with claim 15 wherein a size of said openings is configured to provide a substantially constant outflow of fluid along said distal portion.

18. A distal portion for a catheter, said distal portion comprising:

a distal end;

a plurality of flexible segments,

a plurality of biasing members that resiliently biases said plurality of flexible segments to a pre-determined configuration when no applied force is placed on the distal portion, wherein said plurality of biasing members do not directly contact said plurality of flexible segments in an at rest position and;

at least one intermediate segment, wherein adjacent said flexible segments are spaced from each other longitudinally by said at least one intermediate segment, each said flexible segment comprising a sidewall having at least one elongated gap extending at least partially therethrough and forming interlocking members, wherein said at least one intermediate segment is shorter than said flexible segments, said elongated gaps imparting flexibility to said flexible segments and enabling different operating configurations relative to a longitudinal axis, wherein said distal portion is bendable about 40 to about 44 degrees relative to a longitudinal axis of said distal portion.