Self-adjusting vehicle seat

• US 10,118,514 B2
• Filed: 11/20/2014
• Issued: 11/06/2018
• Est. Priority Date: 11/20/2013
• Status: Active Grant

• Current Assignee: Safran Seats Co.
• Original Assignee: Zodiac Seats France (Safran SA)
• Inventors: Obadia, Jean-Marc, Stritter, Laurent
• Primary Examiner(s): Allred, David E
• Application Number:
  US15/037,348
• Publication Number:
  US 20160272092A1
• Time in Patent Office: 1,447 Days
• Field of Search: None
• CPC Class Codes: B60N 2/002 Seats provided with an occupancy detection means mounted therein or thereon detection means responsive to presence or absence of children B60N2/266
• CPC Class Codes: B60N 2/0244 with logic circuits
• CPC Class Codes: B60N 2/0268 using sensors or detectors for adapting the seat or seat part, e.g. to the position of an occupant
• CPC Class Codes: B60N 2/914 Hydro-pneumatic adjustments of the shape
• CPC Class Codes: B64D 11/06 Arrangements of seats, or adaptations or details specially adapted for aircraft seats crew seat constructions for emergency purposes B64D25/04
• CPC Class Codes: B64D 11/0647 Seats characterised by special upholstery or cushioning features
• CPC Class Codes: Y02T 50/40 Weight reduction

Abstract

Described are seat units with a seat pan (2) coupled to a seat back (3), inflatable cushions (5) positioned proximate the seat pan and/or the seat back, inflatable airbags (6) positioned proximate the inflatable cushions (5), and a pressure sensor (9) positioned over at least one of the seat pan (2) and the seat back (3) so that the inflatable cushions (5) and the inflatable airbags (6) are substantially covered by the pressure sensor (9). The pressure sensor (9) is configured to generate a pressure map, and a control unit (11) is configured to analyze the pressure map for at least one pressure irregularity within a pressure distribution, and adjust a pressure inside at least one of the inflatable cushions (5) and/or the inflatable airbags (6) to minimize the pressure irregularity within the pressure distribution.

Claims

1. A seat unit comprising:

a seat pan coupled to a seat back;

a plurality of inflatable cushions positioned proximate at least one of the seat pan and the seat back;

a plurality of inflatable airbags positioned proximate at least one of the plurality of inflatable cushions;

a pressure sensor positioned over at least one of the seat pan and the seat back so that the plurality of inflatable cushions and the plurality of inflatable airbags are substantially covered by the pressure sensor, wherein the pressure sensor is configured to generate a pressure map; and

a control unit communicatively coupled to the pressure sensor and configured to analyze the pressure map for at least one pressure irregularity within a pressure distribution, and configured to adjust a pressure inside at least one of the plurality of inflatable cushions or the plurality of inflatable airbags to minimize the at least one pressure irregularity within the pressure distribution,

wherein the plurality of inflatable cushions of at least one of the seat pan and the seat back comprises a first underlying layer having a substantially flat support surface and the plurality of inflatable airbags form a second overlying layer supported on the support surface, wherein the second overlying layer comprises a plurality of tubular compartments connected to each other in a laterally extending array having decreasing tubular diameters from a laterally outer edge of the second overlying layer toward a center of the second overlying layer, and wherein each of the tubular compartments is not in fluid communication with another of the tubular compartments such that the tubular compartments are inflated or deflated independently of each other via separate connections.

2. The seat unit of claim 1, wherein the at least one pressure irregularity is defined as a location where the pressure is locally higher by approximately 10% compared to an average pressure.

3. The seat unit of claim 1, wherein the pressure sensor is a planar sensor made of a deformable or flexible material configured to correspond to a shape of the plurality of inflatable cushions and the plurality of inflatable airbags.

4. The seat unit of claim 1, further comprising an automatic seat adjustment, wherein the control unit is configured to control a relative movement of the seat back relative to the seat pan based on a change in the pressure distribution detected by the pressure sensor, wherein the change in the pressure distribution reflects at least one of:

a pressure transfer between the seat pan and the seat back; and

a pressure irregularity in a form of a pressure peak or a pressure loss over the seat pan or the seat back.

5. The seat unit of claim 4, wherein the movement of the seat back is permitted if the change in pressure distribution is present for a time duration that exceeds a threshold time period.

6. The seat unit of claim 4, further comprising a manual switch that enables the automatic seat adjustment.

7. The seat unit of claim 6, wherein the control unit is configured to deflate the plurality of inflatable airbags when the seat unit is in a bed position.

8. The seat unit of claim 1, wherein the seat pan and the seat back each comprise at least one of the plurality of inflatable cushions and at least one of the plurality of inflatable airbags, wherein the plurality of inflatable cushions are configured to provide the substantially flat support surface for the seat unit, and the plurality of inflatable airbags are configured to provide lateral support for a passenger seated in the seat unit.

9. The seat unit of claim 8, wherein the plurality of inflatable airbags comprises at least two compartments welded together, wherein each of the at least two compartments is formed by a tube that is inflated or deflated via one of the separate connections.

10. The seat unit of claim 1, wherein the plurality of inflatable cushions and the plurality of inflatable airbags are coated with a sealable material to ensure airtightness.

11. The seat unit of claim 1, wherein connections for the plurality of inflatable cushions and the plurality of inflatable airbags in a pressure distributor are located in the seat back.

12. The seat unit of claim 1, wherein the seat unit further comprises a plurality of pre-determined positions, and the seat unit is configured to

transition into a pre-determined position selected by a passenger seated in the seat unit;

and

adapt to a shape of the passenger performing at least one of;

changing the pressure distribution inside at least one of the plurality of inflatable cushions or the plurality of inflatable airbags; and

changing relative orientations of at least one of the seat pan, the seat back, and a footrest around the selected pre-determined position.

13. The seat unit of claim 1, wherein the control unit is configured to alter the pressure distribution among the plurality of inflatable cushions and the plurality of inflatable airbags when a passenger seated in the seat unit has maintained a stationary position for a time duration that exceeds a threshold time period.

14. The seat unit of claim 1, wherein the control unit is configured to alter the pressure distribution among the plurality of inflatable cushions and the plurality of inflatable airbags when a frequency of movement of a passenger seated in the seat unit has exceeded a maximum threshold number within a specified period of time.

15. The seat unit of claim 1, wherein the pressure sensor covers substantially all of at least one of (i) the plurality of inflatable cushions and (ii) the plurality of inflatable airbags.