Ultracapacitor-based power source

• US 10,119,514 B2
• Filed: 05/05/2016
• Issued: 11/06/2018
• Est. Priority Date: 05/05/2015
• Status: Active Grant

• Current Assignee: Ariel-University Research And Development Company Ltd.
• Original Assignee: Ariel-University Research And Development Company Ltd.
• Inventors: Averbukh, Moshe, Kuperman, Alon, Lineykin, Simon
• Primary Examiner(s): Diao, M'Baye
• Application Number:
  US15/146,988
• Publication Number:
  US 20160327007A1
• Time in Patent Office: 915 Days
• Field of Search: 320105, 320167
• CPC Class Codes: F02N 11/0866 comprising several power sources, e.g. battery and capacitor or two batteries
• CPC Class Codes: F02N 11/10 Safety devices F02N11/08 takes precedence
• CPC Class Codes: F02N 11/12 Starting of engines by means of mobile, e.g. portable, starting sets
• CPC Class Codes: F02N 11/14 Starting of engines by means of electric starters with external current supply F02N11/12 takes precedence
• CPC Class Codes: F02N 2011/0885 Capacitors, e.g. for additional power supply
• CPC Class Codes: F02N 2011/0888 DC/DC converters
• CPC Class Codes: H02J 7/0068 Battery or charger load switching, e.g. concurrent charging and load supply H02J7/0013 takes precedence
• CPC Class Codes: H02J 7/342 The other DC source being a battery actively interacting with the first one, i.e. battery to battery charging with circuits for polarity protection H02J7/0034
• CPC Class Codes: H02J 7/345 using capacitors as storage or buffering devices

Abstract

An ultracapacitor-based power source includes an ultracapacitor, a charger, output connections and a power source controller. The ultracapacitor-based power source is suitable for backup starting of a starter powered by a starter battery. The charger charges the UC from an energy source. The output connections connect to the starter in parallel with the starter battery. When a start attempt failure occurs, the power source controller connects the UC to the outputs. The connection directs current flow from the UC to the starter, thereby starting the starter from the UC.

Claims

1. An ultracapacitor-based power source, for backup starting of a starter powered by a starter battery, comprising:

an ultracapacitor (UC);

a charger associated with said UC, configured to charge said UC from an energy source;

a first and second output connection, configured to connect to said starter in parallel with said starter battery;

a power source controller associated with said UC, configured to connect said UC to said outputs so as to direct current flow from said UC to said starter, thereby starting said starter from said UC;

a first switch electrically connected between said UC and said first output, said first switch being controlled by said power source controller, wherein said power source controller directs and prevents current flow from said UC to said outputs by controlling a state of said first switch; and

a second switch electrically connected between said UC and said second output, said second switch being controlled by said power source controller, wherein said power source controller directs and prevents current flow from said UC to said outputs by controlling a state of said second switch in conjunction with said first switch.

2. A UC-based power source according to claim 1, further comprising a battery voltage sensor configured to measure said voltage level across said starter battery.

3. A UC-based power source according to claim 2, further comprising a UC voltage sensor configured to measure a voltage level across said UC.

4. A UC-based power source according to claim 1, wherein said charger comprises a buck-boost converter.

5. A UC-based power source according to claim 4, wherein said energy source comprises said starter battery.

6. A UC-based power source according to claim 1, wherein said energy source comprises an alternating current (AC) energy source and said charger comprises an AC to direct current (DC) converter.

7. A UC-based power source according to claim 1, wherein said energy source comprises a DC energy source and said charger comprises a DC to DC converter.

8. A UC-based power source according to claim 1, wherein said power source is portable.

9. A UC-based power source according to claim 1, wherein said power source controller is configured to monitor a voltage level of said starter battery and to detect a failure of said starter battery to start said starter by identifying a drop in battery voltage in the absence of a current burst required for starting said starter.

10. Original) A UC-based power source according to claim 9, wherein said power source controller is configured to automatically connect said UC to said outputs when said failure is detected.

11. A UC-based power source according to claim 1, wherein said power source controller is configured to connect said UC to said outputs in response to a trigger signal.

12. A method of starting a starter with a UC-based power source, wherein said starter is powered by a starter battery, said UC-based power source comprising:

i) an ultracapacitor (UC);

ii) a charger associated with said UC, configured to charge said UC from an energy source;

iii) a first and second output connection, configured to connect to said starter in parallel with said starter battery; and

iv) at least one switch configured to connect and disconnect said UC and said outputs so as to control current flow from said UC to said starter, wherein said energy source comprises a DC energy source and said charger comprises a DC to DC converter, and said charger selectably operates in current limiter and current driver modes, said method comprising;

charging said UC, from said energy source, to a level required for providing a current burst sufficient to start said starter;

starting said starter from said UC by directing current flow from said UC to said starter;

determining respective voltages of said DC energy source and said UC; and

selecting an operating mode for said charger by;

i) when a ratio of said UC voltage to said DC energy source voltage is lower than a first specified value, charging said UC in current limiter mode;

ii) when said ratio of said UC voltage to said battery voltage is between said first specified value and a second specified value, charging said UC in current driver mode, wherein said second specified value is greater than said first specified value; and

iii) when said ratio of said UC voltage to said battery voltage is greater than said second specified value, operating in standby mode.

13. A method according to claim 12, wherein said energy source comprises an alternating current (AC) energy source and said charger comprises an AC to direct current (DC) converter.

14. A method according to claim 12, wherein said energy source comprises said starter battery.

15. A method according to claim 12, wherein said first specified value is less than one and said second specified value is greater than one.

16. A method according to claim 12, wherein said directing current flow comprises closing said at least one switch between said ultracapacitor and an output connection.

17. A method according to claim 12, further comprising detecting a failure of said starter battery to start said starter and automatically directing said current flow from said UC to said starter.

18. A method according to claim 17, wherein said detecting a failure comprises identifying a drop in battery voltage in the absence of a current burst required for starting said starter.

19. A method according to claim 12, wherein said directing current flow from said UC to said starter is triggered by an external trigger signal.

20. A method of starting a starter with a UC-based power source, wherein said starter is powered by a starter battery, said UC-based power source comprising:

i) an ultracapacitor (UC);

ii) a charger associated with said UC, configured to charge said UC from an energy source;

iii) a first and second output connection, configured to connect to said starter in parallel with said starter battery; and

iv) at least one switch configured to connect and disconnect said UC and said outputs so as to control current flow from said UC to said starter, said method comprising;

charging said UC, from said energy source, to a level required for providing a current burst sufficient to start said starter;

starting said starter from said UC by directing current flow from said UC to said starter; and

running a testing pulse sequence to update said battery and UC voltages, and selecting said charging mode in accordance with said updated battery and UC voltages.

21. An ultracapacitor-based power source, for backup starting of a starter powered by a starter battery, comprising:

an ultracapacitor (UC);

a charger associated with said UC, configured to charge said UC from an energy source;

a first and second output connection, configured to connect to said starter in parallel with said starter battery; and

a power source controller associated with said UC, configured to connect said UC to said outputs so as to direct current flow from said UC to said starter, thereby starting said starter from said UC wherein said controller is further configured to alternate UC charging mode between current limiter mode and current source mode in accordance with voltage levels of said starter battery and said UC.

22. An ultracapacitor-based power source, for backup starting of a starter powered by a starter battery, comprising:

an ultracapacitor (UC);

a charger associated with said UC, configured to charge said UC from an energy source;

a first and second output connection, configured to connect to said starter in parallel with said starter battery; and

a power source controller associated with said UC, configured to connect said UC to said outputs so as to direct current flow from said UC to said starter, thereby starting said starter from said UC, wherein said controller is configured to delay said connecting by a time period selected to maximize a reliability of said starting by said UC.

23. An ultracapacitor-based power source, for backup starting of a starter powered by a starter battery, comprising:

an ultracapacitor (UC);

a charger associated with said UC, configured to charge said UC from an energy source;

a first and second output connection, configured to connect to said starter in parallel with said starter battery;

a power source controller associated with said UC, configured to connect said UC to said outputs so as to direct current flow from said UC to said starter, thereby starting said starter from said UC; and

a cable for electrically connecting one of said output connections to a terminal of said starter battery, said cable comprising a battery clamp having jaws for attaching to said battery terminal, wherein conductive portions on the interiors of said jaws are electrically connected when said clamp is attached to said terminal and are electrically disconnected when said clamp is detached from said terminal.

24. A UC-based power source according to claim 23, wherein an exterior of said clamp is electrically insulated.

25. A method of starting a starter with a UC-based power source, wherein said starter is powered by a starter battery, said UC-based power source comprising:

i) an ultracapacitor (UC);

ii) a charger associated with said UC, configured to charge said UC from an energy source;

iii) a first and second output connection, configured to connect to said starter in parallel with said starter battery; and

iv) at least one switch configured to connect and disconnect said UC and said outputs so as to control current flow from said UC to said starter, said method comprising;

charging said UC, from said energy source, to a level required for providing a current burst sufficient to start said starter;

starting said starter from said UC by directing current flow from said UC to said starter; and

delaying said starting by a time period selected to maximize a reliability of starting said starter from said UC.