Rolling bearing apparatus and detection method for abnormality in rolling bearing

• US 10,119,885 B2
• Filed: 01/23/2017
• Issued: 11/06/2018
• Est. Priority Date: 01/27/2016
• Status: Expired due to Fees

• Current Assignee: Jtekt Corporation (Toyota Motor Corporation)
• Original Assignee: Jtekt Corporation (Toyota Motor Corporation)
• Inventors: Higashiyama, Yoshimichi, Naka, Masami, Sakazaki, Tsukasa
• Primary Examiner(s): Johnson, Phillip A
• Application Number:
  US15/412,350
• Publication Number:
  US 20170212008A1
• Time in Patent Office: 652 Days
• Field of Search: 708404
• CPC Class Codes: F16C 19/163 with angular contact
• CPC Class Codes: F16C 19/527 related to vibration and noise
• CPC Class Codes: F16C 2233/00 Monitoring condition, e.g. temperature, load, vibration
• CPC Class Codes: F16C 2322/39 General build up of machine tools, e.g. spindles, slides, actuators in general B23Q
• CPC Class Codes: F16C 33/6659 Details of supply of the liquid to the bearing, e.g. passages or nozzles
• CPC Class Codes: F16C 33/6674 related to the amount supplied, e.g. gaps to restrict flow of the liquid
• CPC Class Codes: F16C 41/004 Electro-dynamic machines, e.g. motors, generators, actuators
• CPC Class Codes: G01M 13/045 Acoustic or vibration analysis
• CPC Class Codes: H10N 30/302 Sensors

Abstract

A rolling bearing apparatus includes a bearing main body having an outer ring that is a fixed ring and an inner ring that is a rotating ring, the outer ring and the inner ring being concentrically provided, and a plurality of rolling elements provided between the outer ring and the inner ring, and a control unit having a vibration detector attached to the outer ring and a calculation unit that calculates a value for vibration of the bearing main body and a rotation speed thereof based on a detection signal from the vibration detector. The calculation unit calculates the rotation speed based on frequency components of vibration obtained from the detection signal and the number of vibrations inherent in the bearing main body.

Claims

1. A rolling bearing apparatus comprising:

a bearing main body having a fixed ring and a rotating ring that are concentrically provided and a plurality of rolling elements provided between the fixed ring and the rotating ring;

a vibration detector attached to the fixed ring; and

a control unit that includes a calculation unit for calculating value for vibration of the bearing main body,

wherein;

the vibration detector inputs a voltage signal, which serves as a detection signal corresponding to the vibration of the bearing main body, to the control unit,

the calculation unit samples the input voltage signal to determine a waveform, and executes frequency analysis on the waveform to obtain frequency components,

the calculation unit stores at least one number of excitations,

the calculation unit obtains peak frequencies from the frequency components and divides each of the peak frequencies by the number of excitations to determine rotation speeds for the respective number of excitations, and

the calculation unit compares the rotation speeds calculated for the respective number of excitations with one another, and the calculation unit determines that the respective rotation speed is the rotation speed of the bearing main body if the comparison is equal.

2. The rolling bearing apparatus according to claim 1, further comprising:

a first detection unit for detecting an abnormality based on an amplitude at a peak frequency obtained from the frequency components.

3. The rolling bearing apparatus according to claim 2, further comprising:

a second detection unit for detecting an area where the abnormality has occurred based on one of the peak frequencies, the one of the peak frequencies being indicative of the amplitude used by the first detection unit to detect the abnormality and the rotation speed calculated by the calculation unit.

4. The rolling bearing apparatus according to claim 3, wherein:

the vibration detector generates power using the detection signal, and the rolling bearing apparatus further comprises a battery configured to store the power generated by the vibration detector.

5. The rolling bearing apparatus according to claim 2, wherein:

the vibration detector generates power using the detection signal, and the rolling bearing apparatus further comprises a battery configured to store the power generated by the vibration detector.

6. The rolling bearing apparatus according to claim 4, further comprising:

a lubrication unit for lubricating the bearing main body,

wherein the lubrication unit performs an operation of lubricating the bearing main body using the power fed from the battery as a power source.

7. The rolling bearing apparatus according to claim 5, further comprising:

a lubrication unit for lubricating the bearing main body,

wherein the lubrication unit performs an operation of lubricating the bearing main body using the power fed from the battery as a power source.

8. The rolling bearing apparatus according to claim 1, wherein:

the vibration detector generates power using the detection signal, and the rolling bearing apparatus further comprises a battery configured to store the power generated by the vibration detector.

9. The rolling bearing apparatus according to claim 8, further comprising:

a lubrication unit for lubricating the bearing main body,

wherein the lubrication unit performs an operation of lubricating the bearing main body using the power fed from the battery as a power source.

10. A detection method for detecting an abnormality in a rolling bearing, the detection method comprising:

calculating a value for vibration of the rolling bearing and a rotation speed of the rolling bearing based on a detection signal from a vibration detector, the vibration detector being attached to a fixed ring that is concentrically provided in the rolling bearing together with a rotating ring; and

detecting abnormality in the rolling bearing,

wherein;

calculating the value for vibration and the rotation speed includes calculating the rotation speed based on frequency components of the vibration and the number of vibrations inherent in the rolling bearing, and

detecting the abnormality includes detecting the abnormality based on an amplitude at a peak frequency obtained from the frequency components.

11. A rolling bearing apparatus comprising:

a bearing main body having a fixed ring and a rotating ring that are concentrically provided and a plurality of rolling elements provided between the fixed ring and the rotating ring;

a vibration detector attached to the fixed ring; and

a calculation unit for calculating a value for vibration of the bearing main body,

wherein;

the vibration detector inputs a voltage signal, which serves as a detection signal corresponding to the vibration of the bearing main body, to the control unit,

the calculation unit samples the input voltage signal to determine a waveform, and executes frequency analysis on the waveform to obtain frequency components,

the calculation unit stores at least one number of excitations,

the calculation unit rectifies the voltage signal received from the vibration detector to obtain a DC output and determines a range of rotation speeds from the voltage of the DC output, and

the calculation unit divides each of the peak frequencies by one pre-stored number of excitations to determine rotations speeds and to determine one of the rotation speeds that corresponds to the range to be the rotation speed of the bearing main body.

12. The rolling bearing apparatus according to claim 11, further comprising:

a first detection unit for detecting an abnormality based on an amplitude at a peak frequency obtained from the frequency components.

13. The rolling bearing apparatus according to claim 12, further comprising:

a second detection unit for detecting an area where the abnormality has occurred based on one of the peak frequencies, the one of the peak frequencies being indicative of the amplitude used by the first detection unit to detect the abnormality and the rotation speed calculated by the calculation unit.

14. The rolling bearing apparatus according to claim 13, wherein:

the vibration detector generates power using the detection signal, and the rolling bearing apparatus further comprises a battery configured to store the power generated by the vibration detector.

15. The rolling bearing apparatus according to claim 14, further comprising:

a lubrication unit for lubricating the bearing main body,

wherein the lubrication unit performs an operation of lubricating the bearing main body using the power fed from the battery as a power source.

16. The rolling bearing apparatus according to claim 12, wherein:

the vibration detector generates power using the detection signal, and the rolling bearing apparatus further comprises a battery configured to store the power generated by the vibration detector.

17. The rolling bearing apparatus according to claim 16, further comprising:

a lubrication unit for lubricating the bearing main body,

wherein the lubrication unit performs an operation of lubricating the bearing main body using the power fed from the battery as a power source.

18. The rolling bearing apparatus according to claim 11, wherein:

the vibration detector generates power using the detection signal, and the rolling bearing apparatus further comprises a battery configured to store the power generated by the vibration detector.

19. The rolling bearing apparatus according to claim 18, further comprising:

a lubrication unit for lubricating the bearing main body,

wherein the lubrication unit performs an operation of lubricating the bearing main body using the power fed from the battery as a power source.