Speed checking attachment for use with vibratory conveyors

• US 10,121,307 B2
• Filed: 03/08/2017
• Issued: 11/06/2018
• Est. Priority Date: 03/08/2017
• Status: Active Grant

• Current Assignee: Gulzar Ahmed
• Original Assignee: Gulzar Ahmed
• Inventors: Ahmed, Gulzar
• Primary Examiner(s): Deuble, Mark A
• Application Number:
  US15/453,704
• Publication Number:
  US 20180261036A1
• Time in Patent Office: 608 Days
• CPC Class Codes: B65B 37/04 by vibratory feeders
• CPC Class Codes: B65G 27/32 with means for controlling direction, frequency or amplitude of vibration or shaking movement
• CPC Class Codes: B65G 27/34 comprising a series of co-operating units
• CPC Class Codes: G07F 11/58 the articles being supported on or by endless belts or like conveyors
• CPC Class Codes: G07F 13/04 by weight

Abstract

A product speed checking apparatus for attaching to a vibratory conveying system and a method thereof for dispensing product, including a sample pan mounted to capture flow of product between two vibratory conveyors; a first sensor and a second sensor, each placed separately at a predetermined distance from one another and each capable of independently reading product handled by the sample pan; and, a programmable logic controller operatively arranged to calculate an approximate time between the reading of product by the first sensor and the reading of product by the second sensor and computing product speed by dividing distance between two sensors with the travel time between the two sensors.

Claims

1. A speed checking apparatus for attaching to a vibratory conveyor, comprising:

a weighing conveyor;

a metering conveyor;

a movable sample pan;

the movable sample pan configured to be mounted on to the weighing conveyor,

in-line with and below a dispensing end of the metering conveyor, capable of receving a product from the metering conveyor and moving from a first position to a second position;

a first sensor;

the first sensor capable of reading a presence of the product on the movable sample pan at the first position on the weighing conveyor;

a second sensor;

the second sensor capable of reading a presence of the product on the movable sample pan at the second position on the weighing conveyor;

a programmable logic controller operatively arranged to calculate a speed of the product.

2. The apparatus of claim 1, wherein the measure of speed of the product is based on a time difference between the reading of the presence of the product by the first sensor and the second sensor and a distance between the first position and the second position.

3. The apparatus of claim 1, further comprising an actuator capable of employing the sample pan between the first position and the second position.

4. The apparatus of claim 1, wherein the first sensor and the second sensor are proximity sensors.

5. The apparatus of claim 1, wherein the first sensor and the second sensor are a pair of sensors selected from the group consisting of radar, laser, ultrasonic, optical, photo-electric, and combinations thereof.

6. The apparatus of claim 1, wherein a vibratory conveyor comprises at least one of a metering conveyor or an infeed conveyor.

7. The apparatus of claim 6, wherein a vibratory conveyor comprises at least one of a weighing conveyor or a discharge conveyor.

8. The apparatus of claim 1, wherein the programmable logic controller is operatively configured to weigh product while product is conveyed on the two conveyors.

9. The apparatus of claim 1, wherein the product is a free flowing product.

10. An apparatus for dispensing product using a vibratory or weighing conveying system, comprising:

a product capable of being conveyed by vibration;

a metering station;

a weighing station in connection with the metering station to receive flow of the product therefrom;

a sampling station, the sampling station comprising a sample pan, wherein the sample pan is proximate to the flow of the product and mounted to capture the flow of the product between the metering station and the weighing station,

the sampling station further comprising an accumulating position and a discharge position;

a detection station for reading the product on the sample pan of the sampling station, the detection station comprising a pair of proximity sensors, wherein a first sensor within the pair is positioned at a fixed distance from a second sensor within the pair and each sensor within the pair is capable of independently reading the product; and

,

a control station operatively arranged to measure speed and weight of the product and control the flow of the product.

11. The apparatus of claim 10, wherein the measure of speed of the product is a ratio of the distance between the pair of proximity sensors and the approximate time between the reading of product by the first sensor and the reading of product by the second sensor.

12. The apparatus of claim 10, further comprising an actuator capable of employing the sample pan between the accumulating position and the discharge position.

13. The apparatus of claim 10, wherein the vibratory weighing system further comprises vibratory conveyors and vibratory weighers.

14. The apparatus of claim 10, wherein the vibrations are imparted at rates of about 15 Hertz to about 60 Hertz.

15. A method for dispensing product using a vibratory weighing system, comprising:

(a) initiating a speed check of a sample from a product flow;

(b) loading the sample on a sample pan;

(c) reading a sampling product within the sample on the sample pan via a first sensor;

(d) vibrating to cause traversal of the sampling product from an accumulating end to a discharge end of the sample pan;

(e) reading the sampling product within the sample on the sample pan via a second sensor, wherein the second sensor is placed separately at a predetermined distance from the first sensor;

(f) measuring the speed of the sampling product;

(g) monitoring the weight and speed of the dispensing product to determine throughput; and

,

(h) repeating steps (a) through (g) until the dispensing is complete.

16. The method of claim 15, wherein the vibratory weighing system further comprises vibratory conveyors and vibratory weighers.

17. The method of claim 15, wherein the first sensor and the second sensor are a pair of proximity sensors.

18. The method of claim 15, wherein the first sensor and the second sensor are a pair of sensors selected from the group consisting of radar, laser, ultrasonic, optical, photo-electric, and combinations thereof.

19. The method of claim 15, wherein the speed of the product, selected from the group consisting of snacks, cereals or any free flowing products, is measured without measuring the weight of the product.

20. The method of claim 15, wherein the vibrating is imparted at rates of about 10 Hertz to about 100 Hertz.