Methods for manufacturing a display device
First Claim
1. A method for manufacturing a display device comprising:
- providing a thin film transistor (TFT) substrate having a plurality of sub-pixel locations and a plurality of TFTs corresponding to the plurality of sub-pixel locations, wherein a first electrode is disposed at one of the plurality of sub-pixel locations;
providing a carrier substrate supporting a plurality of light emitting diodes (LEDs), wherein each of the plurality of LEDs has a first electrical contact and a second electrical contact;
transferring the plurality of LEDs from the carrier substrate to the TFT substrate, with at least two of the plurality of LEDs being disposed at the one of the plurality of sub-pixel locations;
fixing positions of the plurality of LEDs with respect to the TFT substrate;
determining that one of the at least two of the plurality of LEDs at the one of the plurality of sub-pixel locations is defective; and
laser cutting the first electrode disposed at the one of the plurality of sub-pixel locations.
1 Assignment
0 Petitions
Accused Products
Abstract
Methods for manufacturing a display device are provided. A representative method includes: providing a thin film transistor (TFT) substrate having a plurality of sub-pixel locations and a plurality of TFTs corresponding to the plurality of sub-pixel locations; providing a carrier substrate supporting a plurality of light emitting diodes (LEDs), wherein each of the plurality of LEDs has a first electrical contact and a second electrical contact; transferring the plurality of LEDs from the carrier substrate to the TFT substrate, with at least two of the plurality of LEDs being disposed at one of the plurality of sub-pixel locations; and fixing positions of the plurality of LEDs with respect to the TFT substrate. The method also may include: determining that a first LED of the plurality of LEDs is defective; and electrically isolating the first electrical contact of first LED from a first electrode of the display device.
4 Citations
15 Claims
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1. A method for manufacturing a display device comprising:
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providing a thin film transistor (TFT) substrate having a plurality of sub-pixel locations and a plurality of TFTs corresponding to the plurality of sub-pixel locations, wherein a first electrode is disposed at one of the plurality of sub-pixel locations; providing a carrier substrate supporting a plurality of light emitting diodes (LEDs), wherein each of the plurality of LEDs has a first electrical contact and a second electrical contact; transferring the plurality of LEDs from the carrier substrate to the TFT substrate, with at least two of the plurality of LEDs being disposed at the one of the plurality of sub-pixel locations; fixing positions of the plurality of LEDs with respect to the TFT substrate; determining that one of the at least two of the plurality of LEDs at the one of the plurality of sub-pixel locations is defective; and laser cutting the first electrode disposed at the one of the plurality of sub-pixel locations. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10)
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11. A method for manufacturing a display device comprising:
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providing a thin film transistor (TFT) substrate having a plurality of sub-pixel locations and a plurality of TFTs; providing a carrier substrate supporting a plurality of light emitting diodes (LEDs), wherein each of the plurality of LEDs has a first electrical contact and a second electrical contact; transferring the plurality of LEDs from the carrier substrate to the TFT substrate, with a corresponding one of the plurality of LEDs being disposed at each of the plurality of sub-pixel locations; fixing positions of the plurality of LEDs with respect to the TFT substrate; providing a filling insulator contacting sidewalls of the plurality of LEDs; determining that a first LED of the plurality of LEDs is defective; and electrically isolating the first electrical contact of the first LED determined to be defective, wherein electrically isolating the first electrical contact comprises laser cutting a first electrode of the display device. - View Dependent Claims (12, 13, 14, 15)
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Specification