Battery management systems (BMS) having isolated, distributed, daisy-chained battery module controllers

• US 10,122,186 B2
• Filed: 09/11/2015
• Issued: 11/06/2018
• Est. Priority Date: 09/11/2015
• Status: Active Grant

• Current Assignee: Powin Corporation (Powin Energy Corporation)
• Original Assignee: Powin Energy Corporation
• Inventors: Nystrom, Patrick Joseph, Beaston, Virgil Lee, Emmons, Patten Atwood
• Primary Examiner(s): Ridley, Basia A
• Assistant Examiner(s): Domone, Christopher P
• Application Number:
  US14/851,460
• Publication Number:
  US 20170077558A1
• Time in Patent Office: 1,152 Days
• Field of Search: None
• CPC Class Codes: B60L 50/64 Constructional details of batteries specially adapted for electric vehicles
• CPC Class Codes: B60L 58/22 Balancing the charge of battery modules
• CPC Class Codes: H01M 2010/4271 Battery management systems including electronic circuits, e.g. control of current or voltage to keep battery in healthy state, cell balancing
• CPC Class Codes: H01M 2220/10 Batteries in stationary systems, e.g. emergency power source in plant
• CPC Class Codes: H02J 2310/48 for electric vehicles [EV] or hybrid vehicles [HEV]
• CPC Class Codes: H02J 7/00034 Charger exchanging data with an electronic device, i.e. telephone, whose internal battery is under charge
• CPC Class Codes: H02J 7/0016 using shunting, discharge or bypass circuits
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

Embodiments disclosed herein relate to a battery pack that may be used in an battery energy storage system. In an embodiment, the battery pack may include an integrated battery management system (BMS) having isolated, distributed, daisy-chained battery module controllers. The daisy-chained battery module controllers may be coupled to a battery pack controller, which may charge and/or discharge the battery pack using the battery modules controllers and a balancing charger.

Claims

1. A battery management system comprising:

a battery pack controller coupled to a plurality of daisy-chained battery module controllers to form a communication network,

wherein each of the plurality of daisy-chained battery module controllers is connected to another battery module controller via a single communication wire to form a daisy-chained configuration, and

wherein each of the plurality of daisy-chained battery module controllers is configured to be mounted on a battery module and comprises;

a shunt resistor configured to discharge energy from the battery module it is configured to be mounted on;

a processor configured to instruct the shunt resistor to discharge energy from the battery module it is configured to be mounted on;

a communication terminal configured to receive a message from the battery pack controller comprising an instruction to remove energy from the battery module it is configured to be mounted on; and

an isolation circuit configured to electrically isolate the battery module controller from other components within the battery management system coupled to the battery module controller, wherein the single communication wire is capacitively coupled to the processor via the isolation circuit.

2. The battery management system of claim 1, wherein each of the plurality of daisy-chained battery module controllers comprises a unique address in the communication network.

3. The battery management system of claim 2, wherein each of the plurality of daisy-chained battery module controllers is configured to receive the message from the battery pack controller and to determine whether the message comprises its unique address.

4. The battery management system of claim 1, wherein the battery pack controller is configured to poll the plurality of daisy-chained battery module controllers for a voltage measurement and a temperature measurement of the battery module that the battery module controller is configured to be mounted on.

5. The battery management system of claim 1, wherein each of the plurality of battery module controllers is configured to measure a voltage and a temperature of the battery module it is configured to be mounted on, and to report the measured voltage and the measured temperature to the battery pack controller.

6. The battery management system of claim 1, wherein each of the plurality of daisy-chained battery module controllers further comprises:

a shunt switch configured to apply the shunt resistor across terminals of the battery module it is configured to be mounted on; and

a fail-safe circuit disposed between the processor and the shunt switch and configured to prevent the shunt resistor from removing energy from the battery module it is configured to be mounted on below a threshold level.

7. The battery management system of claim 1, wherein each of the plurality of daisy-chained battery module controllers further comprises:

a first terminal configured to couple to a positive terminal of the battery module; and

a second terminal configured to couple to a negative terminal of the battery module.

8. The battery management system of claim 7, wherein each of the plurality of daisy-chained battery module controllers further comprises:

a polarity protection circuit configured to protect the battery module controller in response to the first and second terminals being coupled to the negative and positive terminals of the battery module, respectively.

9. A battery module controller configured to be mounted on a battery module of a battery pack and to be coupled to another battery module controller via a single communication wire to form a daisy-chained configuration, the battery module controller comprising:

a shunt resistor configured to remove energy from the battery module it is configured to be mounted on;

a processor configured to instruct the shunt resistor to remove energy from the battery module it is configured to be mounted on;

a communication terminal configured to receive a message, via the single communication wire, from an external battery pack controller comprising an instruction to remove energy from the battery module it is configured to be mounted on; and

an isolation circuit configured to electrically isolate the battery module controller from other components within the battery pack coupled to the battery module controller, wherein the single communication wire is capacitively coupled to the processor via the isolation circuit.

10. The battery module controller of claim 9, wherein the processor is further configured to measure a voltage of the battery module.

11. The battery module controller of claim 9, wherein the processor is further configured to measure a temperature of the battery module.

12. The battery module controller of claim 9, further comprising:

a communication wire configured to couple to a communication terminal of another battery module controller.

13. The battery module controller of claim 9, further comprising:

a shunt switch configured to apply the shunt resistor across terminals of the battery module it is configured to be mounted on; and

a fail-safe circuit disposed between the processor and the shunt switch and configured to prevent the shunt resistor from discharging the battery module below a threshold level.

14. The battery module controller of claim 9, further comprising:

a first terminal configured to couple to a positive terminal of the battery module;

a second terminal configured to couple to a negative terminal of the battery module; and

a polarity protection circuit configured to protect the battery module controller in response to the first and second terminals being coupled to the negative and positive terminals of the battery module, respectively.

15. A method for a battery module controller in a network of daisy-chained battery module controllers, each of which is coupled to another battery module controller via a single communication wire, the method comprising:

electrically isolating, via an isolation circuit, the battery module controller from other battery module controllers of the network of daisy-chained battery module controllers, wherein a single communication wire is capacitively coupled to a processor of the battery module controller via the isolation circuit;

receiving, at a communication terminal of the battery module controller via the single communication wire, a message comprising an address and an instruction from an external battery pack controller;

determining, by the processor of the battery module controller, whether the address associated with the message matches a unique address of the battery module controller; and

performing the instruction associated with the message in response to determining that the address associated with the message matches the unique address of the battery module controller.

16. The method of claim 15, further comprising:

determining, by the processor, that the instruction associated with the message instructs the battery module controller to remove energy from a battery module; and

instructing, by the processor, a shunt resistor to remove energy from the battery module.

17. The method of claim 15, further comprising:

determining, by the processor, that the instruction associated with the message instructs the battery module controller to measure a voltage and a temperature of a battery module;

measuring, by the processor, the voltage and the temperature of the battery module; and

sending the measured voltage and the measured temperature to the external battery pack controller.

18. The method of claim 15, further comprising:

ignoring the instruction associated with the message in response to determining that the address associated with the message does not match the unique address of the battery module controller.