Branch communication valve for a twin scroll turbocharger

• US 10,125,669 B2
• Filed: 06/13/2017
• Issued: 11/13/2018
• Est. Priority Date: 02/01/2013
• Status: Active Grant

• Current Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Original Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Inventors: Styles, Daniel Joseph, Adams, Jack, Plagens, Keith Michael, Corey, Neal James, Born, David, Zhang, Xiaogang
• Primary Examiner(s): Nguyen, Ngoc T
• Application Number:
  US15/621,971
• Publication Number:
  US 20170276062A1
• Time in Patent Office: 518 Days
• Field of Search: 60602
• CPC Class Codes: F01D 17/10 Final actuators valves in general F16K ; blades with variable camber F01D5/148
• CPC Class Codes: F01D 9/026 Scrolls for radial machines or engines
• CPC Class Codes: F02B 33/38 of Roots type
• CPC Class Codes: F02B 37/025 Multiple scrolls or multiple gas passages guiding the gas to the pump drive
• CPC Class Codes: F02B 37/12 Control of the pumps
• CPC Class Codes: F02B 37/18 by bypassing exhaust from the inlet to the outlet of turbine or to the atmosphere
• CPC Class Codes: F05D 2220/40 in turbochargers
• CPC Class Codes: F05D 2240/40 Use of a multiplicity of similar components
• CPC Class Codes: F05D 2260/60 Fluid transfer
• CPC Class Codes: Y02T 10/12 Improving ICE efficiencies

Abstract

Methods and systems are provided for a branch communication valve in a twin turbocharger system. A branch communication valve may be positioned adjacent to a dividing wall separating a first scroll and a second scroll of the twin turbocharger. In an open position, the branch communication valve increases fluid communication between the first scroll and the second scroll and in a closed position, the branch communication valve decreases fluid communication between the first scroll and the second scroll.

Claims

1. A dual scroll turbocharger system, comprising:

a first scroll and a second scroll of a turbine, fluidically separated by a dividing wall, the second scroll comprising a recess;

an opening in the dividing wall between the first scroll and the second scroll; and

a branch communication valve comprising a valve plate rotatable about a hinge positioned on the dividing wall, wherein the branch communication valve is a side-hinged valve, wherein exhaust gas travels through the first scroll and the second scroll when the valve plate is in an open and closed position.

2. The system of claim 1, wherein the valve plate in the open position allows fluidic communication between the two scrolls.

3. The system of claim 1, wherein the first or second scroll is connected to a wastegate.

4. A dual scroll turbocharger system, comprising:

a first scroll and a second scroll fluidically coupled to a turbine;

a side-hinged valve comprising a hinge positioned within a recess of the first scroll or the second scroll and a valve plate rotatable about the hinge between a closed position and an open position; and

a dividing wall between the first scroll and the second scroll comprising an opening,

wherein in the closed position, the valve plate covers and seals the opening, and in the open position, the valve plate is arranged in the recess and the opening in the dividing wall is exposed.

5. The system of claim 4, wherein the recess is positioned within a ceiling of the first scroll or the second scroll with respect to a vertical axis and a surface on which a vehicle sits.

6. The system of claim 4, wherein the recess is positioned at a bottom of the first scroll or the second scroll with respect to a vertical axis and opposite a surface on which a vehicle sits.

7. The system of claim 4, wherein the recess is positioned within the first scroll, and the valve plate covers the opening on a first scroll side of the dividing wall in the closed position.

8. The system of claim 4, wherein the recess is positioned within the second scroll, and the valve plate covers the opening on a second scroll side of the dividing wall in the closed position.

9. A dual scroll turbocharger system, comprising:

a first scroll and a second scroll of a turbine, fluidically separated by a dividing wall, the second scroll comprising a recess;

an opening in the dividing wall between the first scroll and the second scroll; and

a branch communication valve comprising a hinge positioned within the recess and a valve plate rotatable about the hinge between a first position, wherein the valve plate covers the opening in the dividing wall fluidically separating the first scroll and the second scroll where, in this first position, the first scroll fluidically couples a first exhaust port to the turbine and the second scroll fluidically couples a second exhaust port to the turbine, and a second position, wherein the valve plate is within the recess allowing fluidic communication between the two scrolls.

10. The system of claim 9, wherein the recess is positioned within a ceiling of the second scroll with respect to a vertical axis and a surface on which a vehicle sits.

11. The system of claim 10, wherein the ceiling of the second scroll is a top of the second scroll, with respect to the vertical axis and the surface on which the vehicle sits.

12. The system of claim 9, wherein the recess is positioned at a bottom of the second scroll with respect to a vertical axis and opposite a surface on which a vehicle sits.

13. The system of claim 9, wherein the first position is a closed position in which the valve plate is sealed against the dividing wall and the opening and no exhaust gases pass through the opening.

14. The system of claim 13, wherein in the closed position of the branch communication valve, the valve plate covers the opening on a second scroll side of the dividing wall.

15. The system of claim 13, wherein the second position is an open position in which the opening in the dividing wall is exposed and the first and second scrolls are in fluid communication via the opening.

16. An engine-driven vehicle, comprising:

a dual scroll turbocharger system comprising a first scroll and a second scroll, the first scroll and the second scroll fluidically coupled to a turbine and fluidically separated by a dividing wall, the second scroll comprising a recess and the dividing wall comprising an opening; and

a branch communication valve comprising a hinge positioned within the recess and a valve plate rotatable about the hinge between a closed position in which the valve plate covers the opening in the dividing wall fluidically separating the first scroll and the second scroll where, in this closed position, the first scroll fluidically couples a first exhaust port to the turbine, and an open position in which the valve plate is within the recess allowing fluidic communication between the two scrolls.

17. The vehicle of claim 16, wherein the branch communication valve is a side-hinged valve.

18. The vehicle of claim 16, wherein the recess is positioned at a top of the second scroll, with respect to a vertical axis and a surface on which the vehicle sits.

19. The vehicle of claim 18, wherein in the closed position of the valve plate, exhaust gases flow through the first scroll past the opening in a horizontal direction and no exhaust gases pass through the opening.

20. The vehicle of claim 16, wherein the valve plate swings upward into the recess when rotating about the hinge from the closed position to the open position.