Passive magnetic bearing

• US 10,125,814 B2
• Filed: 10/24/2014
• Issued: 11/13/2018
• Est. Priority Date: 10/24/2013
• Status: Active Grant

• Current Assignee: Raymond James Walsh
• Original Assignee: Raymond James Walsh
• Inventors: Walsh, Raymond James
• Primary Examiner(s): Nguyen, Tran
• Application Number:
  US14/523,687
• Publication Number:
  US 20150115756A1
• Time in Patent Office: 1,481 Days
• Field of Search: 310 905
• CPC Class Codes: F16C 2361/55 Flywheel systems in general F16F15/00
• CPC Class Codes: F16C 32/0408 Passive magnetic bearings
• CPC Class Codes: F16C 32/0417 for axial load mainly

Abstract

A magnetic bearing retains a rotatable shaft in a selected position by magnetic coupling between a circular magnet and one or more magnet arrays. Each magnetic coupling completes a magnetic circuit. The magnet arrays focus magnetic flux towards the circular magnet to facilitate magnetic coupling. Magnet arrays configured in Halbach series may be employed. Magnet arrays configured as electromagnets may also be employed. The shaft may be attached either to the circular magnet or the magnet arrays. Shaft rotation does not affect the magnetic circuit, but axial displacement of the shaft disrupts the magnetic circuit and increases magnetic reluctance. Increasing magnetic reluctance inhibits axial displacement. The shaft thereby supports a load while rotating freely, constrained to a selected position by forces of magnetic reluctance. A centering bearing may be employed to maintain gap distance between circular magnet and one or more magnet arrays.

Claims

1. A magnetic bearing for a shaft, comprising:

a generally elongate shaft with a linear axis;

at least one axially magnetized permanent circular magnet, operationally connected to said shaft such that said shaft passes through the center of said circular magnet, so that the magnetic axis of said permanent circular magnet is parallel to said shaft;

at least one permanent magnet array attached to a frame and disposed around said circular magnet, said magnet array configured for two or more magnetic poles facing said circular magnet, said magnetic poles comprising a north pole and a south pole, and said magnetic poles extending normal to said magnetic axis of said ring magnet, said permanent magnet array further configured to focus magnetic flux asymmetrically so that said north magnetic pole and said south magnetic pole extend parallel to each other from the same side of said permanent magnet array, so that said permanent magnet array thereby couples magnetically with said permanent circular magnet in a pincher effect; and

at least one centering bearing fixably attached to said frame and slidingly attached to said shaft, thereby restricting radial displacement of said shaft and permitting axial displacement of said shaft;

wherein said at least one permanent magnet array focuses magnetic flux so as to complete magnetic circuits between said magnet array and said circular magnet, with a result that axial displacement of said shaft causes an increase in magnetic reluctance and thereby limits displacement of said shaft.

2. The magnetic bearing of claim 1 wherein said shaft is attached to a flywheel.

3. The magnetic bearing of claim 1 wherein the shaft is attached to a variable load, wherein the degree of axial displacement corresponds to the magnitude of said load.

4. The magnetic bearing of claim 1 wherein the shaft is attached to a vibrating load.

5. The magnetic bearing of claim 1 wherein said at least one permanent magnet array is incorporated within a reluctance array of 3 magnets.

6. The magnetic bearing of claim 1 wherein said at least one permanent magnet array is incorporated within a Halbach series of at least 5 permanent magnets.

7. A magnetic bearing for a shaft, comprising:

a generally elongate shaft with a linear axis and said shaft held within a selected position on said linear axis by magnetic forces;

at least one axially magnetized permanent ring magnet surrounding said shaft and attached to a frame such that said magnetic axis of said permanent ring magnet is parallel to said linear axis of said shaft;

one or more permanent magnet arrays operationally connected to said shaft, said magnet arrays configured for two or more magnetic poles facing said ring magnet, said magnetic poles comprising a north pole and a south pole, said north pole extending parallel to said south pole and normal to said magnetic axis of said ring magnet, said magnet arrays further configured so that each north pole of each said magnet array couples magnetically to the south pole of said permanent ring magnet, and said permanent magnet arrays further configured so that each south pole of each of said magnet array couples magnetically to the north pole of said permanent ring magnet; and

at least one centering bearing fixably attached to said frame and slidingly attached to said shaft, thereby restricting radial displacement of said shaft and permitting axial displacement of said shaft;

wherein said at least one permanent magnet array focuses magnetic flux so as to complete magnetic circuits between said magnet array and said ring magnet, with a result that axial displacement of said shaft causes an increase in magnetic reluctance and thereby limiting displacement of said shaft.

8. The magnetic bearing of claim 7 wherein said shaft is attached to a flywheel.

9. The magnetic bearing of claim 7 wherein the shaft is attached to a vibrating load.

10. The magnetic bearing of claim 7 wherein the shaft is attached to a variable load, wherein the degree of axial displacement corresponds to the magnitude of said load.

11. The magnetic bearing of claim 7 wherein said permanent magnet arrays are each incorporated within a reluctance array of three magnets.

12. The magnetic bearing of claim 7 wherein said permanent magnet arrays are each incorporated within a Halbach series of at least 5 magnets.

13. A magnetic bearing for a rotating shaft, comprising:

a generally elongate shaft with a linear axis and configured for rotation around said linear axis with said shaft held within a selected position by magnetic interactions on said linear axis so as to support a load coaxially with said linear axis;

at least one axially magnetized permanent circular magnet, attached to said shaft and oriented normal to said shaft so that said linear axis of said shaft passes through the center of said permanent circular magnet;

at least one permanent magnet array, magnetically coupled to said circular magnet, said magnet array comprising at least one permanent magnet, said permanent magnet array attached to a frame and configured to focus at least one magnetic pole towards said circular magnet, said magnetic pole facing a direction normal to said shaft;

at least one centering bearing attached slidably to said shaft;

wherein said shaft is held in a selected position by magnetic interactions between said permanent magnet array and said permanent circular magnet.

14. The magnetic bearing of claim 13 wherein the shaft is attached to a flywheel.

15. The magnetic bearing of claim 13 wherein the shaft is attached to a vibrating load.

16. The magnetic bearing of claim 13 wherein the shaft is attached to a variable load, wherein the degree of axial displacement corresponds to the magnitude of said load.

17. The magnetic bearing of claim 13 wherein said one or more permanent magnet arrays are permanent horseshoe magnets.

18. The magnetic bearing of claim 13 wherein said permanent magnet arrays are each incorporated within a reluctance array of three magnets.

19. The magnetic bearing of claim 13 wherein said permanent magnet arrays are each incorporated within a Halbach series of at least 5 magnets.

20. The magnetic bearing of claim 13 wherein the at least one permanent magnet array magnetically couples to the circular magnet in a pincher effect.