Light engine for and method of simulating a flame

• US 10,125,937 B2
• Filed: 05/01/2017
• Issued: 11/13/2018
• Est. Priority Date: 05/05/2015
• Status: Active Grant

• Current Assignee: Idea Tech LLC
• Original Assignee: MJ Products, Inc.
• Inventors: Green, Jr., William P., Wei, Ninghua
• Primary Examiner(s): King, Monica C
• Application Number:
  US15/583,612
• Publication Number:
  US 20170307157A1
• Time in Patent Office: 561 Days
• CPC Class Codes: F21K 9/232 specially adapted for generating an essentially omnidirectional light distribution, e.g. with a glass bulb
• CPC Class Codes: F21S 10/043 by selectively switching fixed light sources
• CPC Class Codes: F21V 19/006 of point-like light sources, e.g. incandescent or halogen lamps, with screw-threaded or bayonet base of sources having contact pins, wires or blades F21V19/0005; of LEDs or sources mounted on printed-circuit board F21V19/001
• CPC Class Codes: F21V 23/006 the substrate being distinct from the light source holder
• CPC Class Codes: F21V 23/026 Fastening of transformers or ballasts
• CPC Class Codes: F21V 23/06 the elements being coupling devices , e.g. connectors
• CPC Class Codes: F21V 3/061 the material being glass
• CPC Class Codes: F21W 2121/00 Use or application of lighting devices or systems for decorative purposes, not provided for in codes F21W2102/00 – F21W2107/00
• CPC Class Codes: F21W 2131/10 Outdoor lighting
• CPC Class Codes: F21Y 2107/00 Light sources with three-dimensionally disposed light-generating elements
• CPC Class Codes: F21Y 2107/30 on the outer surface of cylindrical surfaces, e.g. rod-shaped supports having a circular or a polygonal cross section
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: H05B 45/10 Controlling the intensity of the light
• CPC Class Codes: H05B 45/325 Pulse-width modulation [PWM]
• CPC Class Codes: H05B 47/16 by timing means
• CPC Class Codes: H05B 47/175 by remote control
• CPC Class Codes: H05B 47/195 the transmission using visible or infrared light
• CPC Class Codes: Y02B 20/40 Control techniques providing energy savings, e.g. smart controller or presence detection

Abstract

An apparatus, system, and method for lighting effects, including simulating a flame. A three dimensional carrier includes an array of a plurality of light sources distributed on it. A control circuit coordinates on/off of the light sources in a manner to simulate a jumping flame. In one embodiment, the three dimensional carrier and LEDs are encapsulated in an at least partially light transmissive cover. This light modular engine includes a control circuit and an interface to electrical power. The system can include the light engine in a light fixture such as an architectural fixture. The methodology can include a sequence of on/off and brightness variations for the array of light sources.

Claims

1. A lighting device, comprising:

a three dimensional substrate extending about a substrate axis, the three dimensional substrate having a top and a bottom separated from one another along the substrate axis;

a plurality of LEDs mounted to the three dimensional substrate;

the plurality of LEDs comprising a lower grouping of the LEDs, an upper grouping of the LEDs, and a middle grouping of the LEDs;

the LEDs in the lower grouping being relatively near the substrate bottom;

the LEDs in the upper grouping being relatively near the substrate top;

the LEDs in the middle grouping being between the LEDs in the lower and upper groupings;

at least some of the LEDs forming rows in planes that extend generally perpendicular to the substrate axis;

a first subset of the plurality of LEDs forming one of the rows;

each of the LEDs in the first subset having a respective beam axis that is;

(a) perpendicular to the substrate axis; and

(b) angularly offset about the substrate axis from each other beam axis of the LEDs in the first subset;

a power interface for transmitting electricity to the plurality of LEDs;

a control circuit in communication with each of the LEDs to cause the plurality of LEDs to simulate a flame, wherein the control circuit;

(i) drives at least some of the LEDs in the lower grouping to do at least one of the following to simulate combustion at a bottom of a flame;

pulse, change intensity, and change color;

(ii) drives at least some of the LEDs in the middle grouping to sequentially turn on to simulate a rise in flame height; and

(iii) drives at least some of the LEDs in the upper grouping to flicker to simulate a flame tip, the LEDs in the upper grouping being driven less frequently on average than the LEDs in the middle grouping; and

a shroud at least partially encasing at least some of the LEDs.

2. The lighting device of claim 1, wherein each LED has a beam axis perpendicular to the substrate axis.

3. The lighting device of claim 1, wherein the shroud is translucent.

4. The lighting device of claim 1, wherein the control circuit drives the LEDs substantially in accordance with the following array sequence, with each array two-dimensionally representing a flattened pattern of the LEDs, the letter X representing full brightness, and the letter Y representing non-full brightness.

5. The lighting device of claim 1, wherein the substrate is a flexible circuit board.

6. The lighting device of claim 1, wherein the three dimensional substrate is cylindrical.

7. The lighting device of claim 1, further comprising an additional set of LEDs on the substrate, the additional set of LEDs having its own control circuit configured to control the additional set of LEDs in a different sequence than the plurality of LEDs.

8. The lighting device of claim 7, wherein the LEDs in the additional set of LEDs and the LEDs in the plurality of LEDs differ in at least one operating characteristic selected from the group consisting of:

color temperature and intensity.

9. The lighting device of claim 1, wherein the power interface comprises at least one item selected from the group consisting of:

an electrically-conductive threaded base, a connection to a battery, and a connection to a solar photovoltaic panel.

10. A lighting device, comprising:

a three dimensional substrate extending about a substrate axis, the three dimensional substrate having a top and a bottom separated from one another along the substrate axis;

a plurality of LEDs mounted to the three dimensional substrate;

at least some of the LEDs forming rows;

a first subset of the plurality of LEDs forming one of the rows;

each of the LEDs in the first subset having a respective beam axis that is;

(a) perpendicular to the substrate axis; and

(b) angularly offset about the substrate axis from each other beam axis of the LEDs in the first subset;

a power interface for transmitting electricity to the plurality of LEDs;

a control circuit in communication with each of the LEDs to cause the plurality of LEDs to simulate a flame, wherein the control circuit;

(i) drives at least some of the LEDs in a lowermost grouping;

(ii) drives at least some of the LEDs in a middle grouping, the LEDs in the middle grouping being driven less frequently on average than the LEDs in the lowermost grouping; and

(iii) drives at least some of the LEDs in an uppermost grouping to flicker to simulate a flame tip, the LEDs in the uppermost grouping being driven less frequently on average than the LEDs in the middle grouping; and

a shroud at least partially encasing at least some of the LEDs.

11. The lighting device of claim 10, wherein the LEDs in the lowermost grouping are driven about nine and one-half times as often as the LEDs in the uppermost grouping are driven.

12. The lighting device of claim 10, wherein each LED has a beam axis perpendicular to the substrate axis.

13. The lighting device of claim 10, wherein the shroud is translucent.

14. The lighting device of claim 10, further comprising an additional set of LEDs on the substrate, the additional set of LEDs having its own control circuit configured to control the additional set of LEDs in a different sequence than the plurality of LEDs.

15. A lighting device, comprising:

a three dimensional substrate extending about a substrate axis, the three dimensional substrate having a top and a bottom separated from one another along the substrate axis;

a plurality of LEDs mounted to the three dimensional substrate, at least some of the LEDs forming rows, a first subset of the plurality of LEDs forming one of the rows, a second subset of the plurality of LEDs forming another of the rows, a third subset of the plurality of LEDs forming still another of the rows;

a power interface for transmitting electricity to the plurality of LEDs;

a control circuit in communication with each of the LEDs to cause the plurality of LEDs to simulate a flame, wherein the control circuit;

(i) drives at least some of the LEDs in a lowermost grouping;

(ii) drives at least some of the LEDs in a middle grouping, the LEDs in the middle grouping being driven less frequently on average than the LEDs in the lowermost grouping;

(iii) drives at least some of the LEDs in an uppermost grouping to flicker to simulate a flame tip, the LEDs in the uppermost grouping being driven less frequently on average than the LEDs in the middle grouping;

(iv) drives all of the LEDs in the first subset only simultaneously with one another;

(v) drives all of the LEDs in the second subset simultaneously with one another sometimes, and drives only some of the LEDs in the second subset simultaneously with one another at other times; and

(vi) drives only some of the LEDs in the third subset simultaneously with one another; and

a shroud at least partially encasing at least some of the LEDs.

16. The lighting device of claim 15, wherein the LEDs in the first subset are in the lowermost grouping.

17. The lighting device of claim 15, wherein each LED has a beam axis perpendicular to the substrate axis.

18. The lighting device of claim 15, wherein the control circuit drives the LEDs substantially in accordance with the following array sequence, with each array two-dimensionally representing a flattened pattern of the LEDs, the letter X representing full brightness, and the letter Y representing non-full brightness.