Load transducer system configured to correct for measurement errors in the output forces and/or moments of the system

• US 10,126,186 B2
• Filed: 10/01/2017
• Issued: 11/13/2018
• Est. Priority Date: 10/05/2013
• Status: Active Grant

• Current Assignee: Bertec Corporation
• Original Assignee: Bertec Limited
• Inventors: Berme, Necip, Ober, Jan Jakub
• Primary Examiner(s): Noori, Max
• Application Number:
  US15/721,951
• Publication Number:
  US 20180024015A1
• Time in Patent Office: 408 Days
• Field of Search: 73760
• CPC Class Codes: G01L 1/2206 Special supports with preselected places to mount the resistance strain gauges; Mounting of supports
• CPC Class Codes: G01L 1/26 Auxiliary measures taken, or devices used, in connection with the measurement of force, e.g. for preventing influence of transverse components of force, for preventing overload
• CPC Class Codes: G01L 25/00 Testing or calibrating of apparatus for measuring force, torque, work, mechanical power, or mechanical efficiency
• CPC Class Codes: G01L 5/107 for measuring a reaction force applied on an element disposed between two supports, e.g. on a plurality of rollers or gliders
• CPC Class Codes: G01L 5/162 of piezoresistors
• CPC Class Codes: G01L 5/1627 of strain gauges using piezoresistors G01L5/162
• CPC Class Codes: G01N 3/24 by applying steady shearing forces G01N3/26, G01N3/28 take precedence
• CPC Class Codes: H05K 999/99 dummy group

Abstract

A load transducer system is disclosed herein. The load transducer system includes a load transducer and a data processing device. The load transducer has a load transducer frame portion configured to elastically deform when a load is applied to the load transducer; and one or more deformation sensing elements, disposed on the load transducer frame portion, sensitive to one or more respective force or moment components of the load. The data processing device is operatively coupled to the one or more deformation sensing elements of the load transducer, the data processing device is configured to determine one or more output forces or moments from one or more respective output signals of the one or more deformation sensing elements, to determine one or more deformation compensation parameters for the load transducer system, and to correct the one or more output forces or moments using the one or more deformation compensation parameters.

Claims

1. A load transducer system, comprising:

a load transducer including;

a load transducer frame portion, the load transducer frame portion configured to receive a load that is applied to the load transducer; and

a plurality of deformation sensing elements disposed on the load transducer frame portion, a first one of the plurality of deformation sensing elements being sensitive to a first force or moment component of the load and outputting a first output signal representative of the first force or moment component of the load, and a second one of the plurality of deformation sensing elements being sensitive to a second force or moment component of the load and outputting a second output signal representative of the second force or moment component of the load, the first force or moment component of the load being different from the second force or moment component of the load; and

a data processing device operatively coupled to the plurality of deformation sensing elements of the load transducer, the data processing device configured to receive the first and second output signals from the first and second ones of the plurality of deformation sensing elements, the data processing device further configured to determine a first output force or moment from the first output signal and a second output force or moment from the second output signal, and the data processing device additionally configured to determine one or more deformation compensation parameters for the load transducer system and to correct at least one of the first output force or moment and the second output force or moment using the one or more deformation compensation parameters.

2. The load transducer system according to claim 1, further comprising one or more additional deformation sensing elements disposed on the load transducer, the one or more additional deformation sensing elements configured to output one or more deformation output signals indicative of a deformation of a portion of the load transducer, the one or more additional deformation sensing elements being operatively coupled to the data processing device, the data processing device configured to receive the one or more respective deformation output signals from the one or more additional deformation sensing elements, and to determine the one or more deformation compensation parameters based upon the one or more respective deformation output signals.

3. The load transducer system according to claim 2, wherein the one or more additional deformation sensing elements of the load transducer comprise one or more strain gages configured to measure the deformation of the portion of the load transducer.

4. The load transducer system according to claim 1, wherein the load transducer frame portion is in the form of a load cell pylon, the load cell pylon being compact and of one-piece construction, the load cell pylon having a central cylindrical body portion, a first flange, and a second flange, the first flange being disposed at a first longitudinal end of the central cylindrical body portion, the second flange being disposed at a second longitudinal end of the central cylindrical body portion, the first longitudinal end of the central cylindrical body portion being oppositely disposed relative to the second longitudinal end of the central cylindrical body portion.

5. The load transducer system according to claim 1, wherein the data processing device is further configured to determine one or more temperature compensation parameters for the load transducer system and to correct at least one of the first and second output signals using the one or more temperature compensation parameters, the data processing device additionally configured to determine at least one of the first output force or moment and the second output force or moment from the corrected first and second output signals of the first and second ones of the plurality of deformation sensing elements of the load transducer.

6. The load transducer system according to claim 1, further comprising one or more redundant deformation sensing elements, the one or more redundant deformation sensing elements configured to enable the load transducer to produce the same output when one of the plurality of deformation sensing elements experiences a failure, the one or more redundant deformation sensing elements being distinct from the plurality of deformation sensing elements.

7. A load transducer system, comprising:

a load transducer including;

a load transducer frame portion, the load transducer frame portion configured to receive a load that is applied to the load transducer; and

a plurality of deformation sensing elements disposed on the load transducer frame portion, a first one of the plurality of deformation sensing elements being sensitive to a first force or moment component of the load and outputting a first output signal representative of the first force or moment component of the load, and a second one of the plurality of deformation sensing elements being sensitive to a second force or moment component of the load and outputting a second output signal representative of the second force or moment component of the load, the first force or moment component of the load being different from the second force or moment component of the load; and

a data processing device operatively coupled to the plurality of deformation sensing elements of the load transducer, the data processing device configured to receive the first and second output signals from the first and second ones of the plurality of deformation sensing elements, the data processing device further configured to determine one or more temperature compensation parameters for the load transducer system and to correct the at least one of the first and second output signals from the first and second ones of the plurality of deformation sensing elements using the one or more temperature compensation parameters, the data processing device additionally configured to determine at least one of a first output force or moment and a second output force or moment from the at least one of the corrected first and second output signals.

8. The load transducer system according to claim 7, further comprising one or more temperature sensing elements disposed on the load transducer, the one or more temperature sensing elements configured to output one or more temperature output signals indicative of a temperature of at least a portion of the load transducer, the one or more temperature sensing elements being operatively coupled to the data processing device, the data processing device configured to receive the one or more respective temperature output signals from the one or more temperature sensing elements, and to determine the one or more temperature compensation parameters based upon the one or more respective temperature output signals.

9. The load transducer system according to claim 8, wherein the one or more temperature sensing elements comprise one or more thermistors.

10. The load transducer system according to claim 8, wherein the one or more temperature sensing elements comprise one or more strain gages.

11. The load transducer system according to claim 7, wherein the data processing device is further configured to determine one or more excitation current values associated with the one or more deformation sensing elements of the load transducer, and to determine the one or more temperature compensation parameters based upon the one or more excitation current values.

12. The load transducer system according to claim 7, wherein the data processing device utilizes the one or more temperature compensation parameters to correct for temperature-induced effects on the zero drift of the load transducer.

13. The load transducer system according to claim 7, wherein the data processing device utilizes the one or more temperature compensation parameters to correct for temperature-induced effects on the sensitivity of the load transducer.

14. A load transducer system, comprising:

a load transducer including;

a load transducer frame portion, the load transducer frame portion configured to receive a load that is applied to the load transducer; and

a plurality of deformation sensing elements disposed on the load transducer frame portion, a first one of the plurality of deformation sensing elements being sensitive to a first force or moment component of the load and outputting a first output signal representative of the first force or moment component of the load, and a second one of the plurality of deformation sensing elements being sensitive to a second force or moment component of the load and outputting a second output signal representative of the second force or moment component of the load, the first force or moment component of the load being different from the second force or moment component of the load; and

a data processing device operatively coupled to the plurality of deformation sensing elements of the load transducer, the data processing device configured to receive the first and second output signals from the first and second ones of the plurality of deformation sensing elements, the data processing device further configured to reference a stored calibration matrix for the load transducer, and to determine a first output force or moment from the first output signal of the first one of the plurality of deformation sensing elements using the stored calibration matrix and a second output force or moment from the second output signal of the second one of the plurality of deformation sensing elements using the stored calibration matrix, the data processing device additionally configured to determine a position of the applied load, and to correct at least one of the first output force or moment and the second output force or moment based upon the position of the applied load.

15. The load transducer system according to claim 14, wherein the data processing device is configured to correct the at least one of the first output force or moment and the second output force or moment by utilizing a mathematical relationship that is based upon the position of the applied load.