Motor drive apparatus and air conditioner

• US 10,128,775 B2
• Filed: 11/04/2014
• Issued: 11/13/2018
• Est. Priority Date: 11/04/2014
• Status: Active Grant

• Current Assignee: Mitsubishi Electric Corporation
• Original Assignee: Mitsubishi Electric Corporation
• Inventors: Shimomugi, Takuya, Shinomoto, Yosuke, Arisawa, Koichi, Hatakeyama, Kazunori
• Primary Examiner(s): Berhane, Adolf
• Application Number:
  US15/506,357
• Publication Number:
  US 20170279377A1
• Time in Patent Office: 1,470 Days
• Field of Search: 363 34, 363 39, 363 40, 363 41, 363 78, 363 95, 363 97, 363131
• CPC Class Codes: H02K 5/18 with ribs or fins for improving heat transfer
• CPC Class Codes: H02M 1/0009 Devices or circuits for detecting current in a converter
• CPC Class Codes: H02M 1/008 Plural converter units for generating at two or more independent and non-parallel outputs, e.g. systems with plural point of load switching regulators
• CPC Class Codes: H02M 1/088 for the simultaneous control of series or parallel connected semiconductor devices
• CPC Class Codes: H02M 7/003 Constructional details, e.g. physical layout, assembly, wiring or busbar connections
• CPC Class Codes: H02M 7/48 using discharge tubes with control electrode or semiconductor devices with control electrode
• CPC Class Codes: H02M 7/53871 with automatic control of output voltage or current
• CPC Class Codes: H02M 7/53875 with analogue control of three-phase output
• CPC Class Codes: H02M 7/53876 based on synthesising a desired voltage vector via the selection of appropriate fundamental voltage vectors, and corresponding dwelling times
• CPC Class Codes: H02M 7/5395 by pulse-width modulation
• CPC Class Codes: H02P 25/16 characterised by the circuit arrangement or by the kind of wiring
• CPC Class Codes: H02P 27/08 with pulse width modulation

Abstract

A motor drive apparatus driving a motor as a three-phase motor converting direct current into three-phase alternating current, includes: inverter modules and equivalent in number to phases of the motor; and a control unit generating PWM signals used to drive the inverter modules with PWM. The inverter modules each include a plurality of switching element pairs connected in parallel, each of the switching element pairs including two switching elements connected in series.

Claims

1. A motor drive apparatus driving a motor, comprising:

a plurality of inverter modules equivalent in number to phases of the motor, the inverter modules each including a plurality of switching element pairs connected in parallel, each of the switching element pairs including two switching elements connected in series, the switching element pairs define upper and lower arms including an upper arm and a lower arm, the upper arm being defined by switching elements each being one of the two switching elements, the lower arm being defined by switching elements each being the other of the two switching elements;

a control unit generating a PWM signal used to drive each of the inverter modules with PWM; and

a drive control unit connected to the control unit for replicating the PWM signal to provide a plurality of PWM signals for driving the switching elements of each of the upper and lower arms of a corresponding one of the inverter modules,

wherein

the drive control unit changes pulse widths of the plurality of PWM signals by amounts based on a difference in values of currents flowing through the switching elements of each of the upper and lower arms of the corresponding inverter module.

2. The motor drive apparatus according to claim 1, further comprising a current measurement unit connected to each of the switching elements for detecting the values of the currents flowing through the switching elements of each of the upper and lower arms.

3. The motor drive apparatus according to claim 1, further comprising a current measurement unit connected to each of the upper and lower arms for detecting a sum of the currents flowing through the switching elements of each of the upper and lower arms.

4. The motor drive apparatus according to claim 1, further comprising a DC bus connected to the inverter modules and a single current measurement unit disposed on the DC bus for measuring a current flowing through the DC bus.

5. The motor drive apparatus according to claim 3, wherein the drive control unit obtains a characteristic of each of the switching elements of the upper and lower arms by measuring a current flowing through each of the switching elements of the upper and lower arms while the motor is not operating and the drive control unit calculates the values of the currents flowing through the switching elements of each of the upper and lower arms by using the sum of the currents detected by the current measurement unit and the obtained characteristic.

6. The motor drive apparatus according to claim 4, wherein the drive control unit obtains a characteristic of each of the switching elements of the upper and lower arms by measuring a current flowing through each of the switching elements of the upper and lower arms while the motor is not operating and the drive control unit calculates the values of the currents flowing through the switching elements of each of the upper and lower arms by using the current measured by the current measurement unit and the obtained characteristic.

7. The motor drive apparatus according to claim 1, further comprising a heat dissipation unit including a heat dissipating fin, wherein

the heat dissipation unit includes a protrusion to be connected to the inverter modules equivalent in number to the phases of the motor.

8. The motor drive apparatus according to claim 1, further comprising:

a heat dissipation unit including a heat dissipating fin; and

an auxiliary member connecting the heat dissipation unit and the inverter modules equivalent in number to the phases of the motor such that the inverter modules are connected at a same height.

9. The motor drive apparatus according to claim 7, wherein a passage of a cooling medium used to dissipate heat by the heat dissipating fin is orthogonal to a direction of alignment of the inverter modules.

10. The motor drive apparatus according to claim 8, wherein a passage of a cooling medium used to dissipate heat by the heat dissipating fin is orthogonal to a direction of alignment of the inverter modules.

11. The motor drive apparatus according to claim 1, wherein the switching elements are made from a wide band-gap semiconductor.

12. The motor drive apparatus according to claim 11, wherein the wide band-gap semiconductor is silicon carbide.

13. An air conditioner comprising:

the motor drive apparatus according to claim 1; and

a compressor including the motor driven by the motor drive apparatus.

14. A motor drive apparatus driving a motor, comprising:

a plurality of inverter modules equivalent in number to phases of the motor, the inverter modules each including a plurality of switching element pairs connected in parallel, each of the switching element pairs including first and second switching elements connected in series, the first switching elements of the respective switching element pairs defining an upper arm, the second switching elements of the respective switching element pairs defining a lower arm;

a current measurement unit connected to the switching elements of each of the upper and lower arms of a corresponding one of the inverter modules for measuring currents flowing through the switching elements of each arm;

a control unit generating a PWM signal used to drive the inverter modules with PWM; and

a drive control unit connected to the control unit for replicating plural PWM signals from the generated PWM signal, the replicated PWM signals turning on or off the switching elements of one of the upper and lower arms of a corresponding one of the inverter modules, wherein

when the measured current flowing through a first one of the switching elements of one of the upper and lower arms is larger than the measured currents flowing through the remaining switching elements of the one arm, the drive control unit decreases a pulse width of the replicated PWM signal for turning on or off the first switching element and increases a pulse width of the replicated PWM signal for turning on or off at least one of the remaining switching elements, the amount of the decrease in the pulse width and the amount of the increase in the pulse width being based on a difference between the measured current flowing through the first switching element and the measured current flowing through the at least one of the remaining switching elements.

15. The motor drive apparatus according to claim 14, wherein an amount of the decrease in the pulse width is equal to an amount of the increase in the pulse width.

16. The motor drive apparatus according to claim 14, wherein the switching elements of the one arm are the first switching element, a second switching element and a third switching element,

wherein when the measured current flowing through the first switching element is larger than the measured current flowing through the second switching element while the measured current flowing through the second switching element is larger than the measured current flowing through the third switching element, the drive control unit decreases a pulse width of the replicated PWM signal for turning on or off the first switching element and increases pulse widths of the replicated PWM signals for turning on or off the second and third switching elements,

wherein an amount of the increase in the pulse width of the replicated PWM signal for turning on or off the second switching element is smaller than an amount of the increase in the pulse width of the replicated PWM signal for turning on or off the third switching element, and wherein a total of the amounts of the increase in the pulse widths is equal to the amount of the decrease in the pulse width.