Pressure-sensing device with biplanar sensor array

• US 10,130,286 B2
• Filed: 10/12/2012
• Issued: 11/20/2018
• Est. Priority Date: 10/12/2012
• Status: Active Grant

• Current Assignee: MedicusTek, Inc.
• Original Assignee: MedicusTek, Inc.
• Inventors: Anderson, Mark
• Primary Examiner(s): Towa, Rene
• Assistant Examiner(s): NGUYEN, HUONG Q
• Application Number:
  US13/651,202
• Publication Number:
  US 20140107532A1
• Time in Patent Office: 2,230 Days
• CPC Class Codes: A61B 2562/0247 Pressure sensors
• CPC Class Codes: A61B 2562/046 in a matrix array
• CPC Class Codes: A61B 2562/164 the sensor is mounted in or on a conformable substrate or carrier
• CPC Class Codes: A61B 5/1122 of movement trajectories
• CPC Class Codes: A61B 5/6892 Mats
• CPC Class Codes: G01L 1/205 using distributed sensing elements

Abstract

A pressure-sensing device is disclosed, which includes a pressure sensor pad. The pressure sensor pad includes a first planar substrate, a second planar substrate, first signal lines, second signal lines, a plurality of rows of first sensor components, and a plurality of columns of second sensor components. The first signal lines and the rows of first sensor components are formed on the first planar substrate, and each row of the first sensor components is connected to a corresponding one of the first signal lines. The second planar substrate is disposed opposite to the first planar substrate. The second signal lines and the columns of second sensor components are formed on the second planar substrate, and each column of the second sensor components is connected to a corresponding one of the second signal lines, where the second sensor components face the first sensor components respectively.

Claims

1. A pressure-sensing device comprising;

a pressure sensor pad comprising;

a first planar substrate;

a plurality of first signal lines formed on the first planar substrate;

a plurality of second signal lines formed on the first planar substrate;

a first matrix array of sensor components formed on the first planar substrate, wherein the first matrix array of sensor components are divided into a plurality of rows of first sensor components connected via a plurality of first connecting lines to the first signal lines and a plurality of columns of second sensor components connected via a plurality of second connecting lines to the second signal lines, each of the plurality of first connecting lines being non-overlapping with each of the plurality of second connecting lines;

a second planar substrate disposed opposite to the first planar substrate;

a plurality of third signal lines formed on the second planar substrate;

a plurality of fourth signal lines formed on the second planar substrate;

a second matrix array of sensor components formed on the second planar substrate,

wherein the second matrix array of sensor components are divided into a plurality of rows of third sensor components connected via a plurality of third connecting lines to the third signal lines and a plurality of columns of fourth sensor components connected via a plurality of fourth connecting lines to the fourth signal lines, each of the plurality of third connecting lines being non-overlapping with each of the plurality of fourth connecting lines,

wherein the second matrix array of sensor components faces the first matrix array of sensor components respectively, any one of the first sensor components and a corresponding one of the fourth sensor components construct a pressure sensor, any of the second sensor components and a corresponding one of the third sensor components construct a pressure sensor,

wherein the plurality of first signal lines is only disposed on a first portion of the first planar substrate, the plurality of second signal lines is only disposed on a second portion of the first planar substrate, each of the plurality of first signal lines is horizontal in direction, each of the plurality of second signal lines is vertical in direction, and each of the plurality of first signal lines is disconnected from each of the plurality of second signal lines,

wherein the plurality of third signal lines is only disposed on a first portion of the second planar substrate, the plurality of fourth signal lines is only disposed on a second portion of the second planar substrate, each of the plurality of third signal lines is horizontal in direction, each of the plurality of fourth signal lines is vertical in direction, and each of the plurality of third signal lines is disconnected from each of the plurality of fourth signal lines,

wherein each sensor component of the first matrix array comprises a first conductive loop formed on the first planar substrate; and

wherein each sensor component of the second matrix array comprises a second conductive loop formed on the second planar substrate.

2. The pressure-sensing device of claim 1, wherein each of the conductive loops of the sensor components is a hexagonal shape.

3. The pressure-sensing device of claim 1, wherein each sensor component of the first matrix array comprises:

a plurality of first conductive lines disposed within and connected to the first conductive loop, and arranged in a first direction.

4. The pressure-sensing device of claim 3, wherein each sensor component of the second matrix array comprises:

a plurality of second conductive lines disposed within and connected to the second conductive loop, and arranged in a second direction.

5. The pressure-sensing device of claim 1, wherein the sensor components of the first matrix array consist of conductive material printed on the first planar substrate, and the sensor components of the second matrix array consist of conductive material printed on the second planar substrate.

6. The pressure-sensing device of claim 1, wherein the pressure sensor pad further comprises:

a plurality of spacers disposed between the first planar substrate and the second planar substrate.

7. The pressure-sensing device of claim 6, wherein the spacers are divided into first spacers fastened on the first planar substrate and second spacers fastened on the second planar substrate, and the first spacers and the second spacers are coupled together, so as to prevent the first and second matrix arrays of the sensor components from misalignment.

8. The pressure-sensing device of claim 1, wherein the first planar substrate or the second planar substrate is flexible for allowing contact between the first and second planar substrates when a sufficient force is applied to the first or second planar substrates to cause the first or second planar substrates to contact the opposing substrate.

9. The pressure-sensing device of claim 1, wherein each of the sensor components is same in size.

10. The pressure-sensing device of claim 1, wherein each of the sensor components is same in shape.

11. The pressure-sensing device of claim 1, wherein each of the sensor components has a convex shape.

12. The pressure-sensing device of claim 1, wherein the first sensor components are formed on only one side of the first planar substrate, and the second sensor components are formed on only one side of the second planar substrate.

13. The pressure-sensing device of claim 1, wherein the first and third signal lines are select lines, and the second and fourth signal lines are read lines;

alternatively, the first and third signal lines are read lines, and the second and fourth signal lines are select lines.

14. A pressure-sensing device comprising:

a pressure sensor pad comprising;

a planar substrate;

a plurality of first signal lines formed on the planar substrate;

a plurality of second signal lines formed on the planar substrate; and

a first matrix array of sensor components formed on the planar substrate,

wherein the first matrix array of sensor components are divided into a plurality of rows of first sensor components connected via a plurality of first connecting lines to the first signal lines and a plurality of columns of second sensor components connected via a plurality of second connecting lines to the second signal lines, each of the plurality of first connecting lines being non-overlapping with each of the plurality of second connecting lines,

wherein the plurality of first signal lines is only disposed on a first portion of the planar substrate, the plurality of second signal lines is only disposed on a second portion of the planar substrate, each of the plurality of first signal lines is horizontal in direction, each of the plurality of second signal lines is vertical in direction, and each of the plurality of first signal lines is disconnected from each of the plurality of second signal lines,

wherein the pressure sensor pad comprises a second planar substrate that is disposed opposite to the planar substrate,

wherein the second planar substrate comprises;

a plurality of third signal lines formed on the second planar substrate;

a plurality of fourth signal lines formed on the second planar substrate; and

a second matrix array of sensor components formed on the second planar substrate,

wherein the second matrix array of sensor components are divided into a plurality of rows of third sensor components connected via a plurality of third connecting lines to the third signal lines and a plurality of columns of fourth sensor components connected via a plurality of fourth connecting lines to the fourth signal lines,

wherein the plurality of third signal lines is only disposed on a first portion of the second planar substrate, the plurality of fourth signal lines is only disposed on a second portion of the second planar substrate, each of the plurality of third signal lines is horizontal in direction, each of the plurality of fourth signal lines is vertical in direction, and each of the plurality of third signal lines is disconnected from each of the plurality of fourth signal lines, each of the plurality of third connecting lines being non-overlapping with each of the plurality of fourth connecting lines,

wherein each sensor component of the first matrix array comprises a conductive loop formed on the first planar substrate,

wherein each sensor component of the second matrix array comprises a conductive loop formed on the second planar substrate, and

wherein the plurality of rows of first sensor components faces the plurality of columns of fourth sensor components respectively, and the plurality of columns of second sensor components faces the plurality of rows of third sensor components respectively.

15. The pressure-sensing device of claim 14, wherein a number of the first signal lines, a number of the rows of the first sensor components, a number of the rows of the second sensor components, a number of the third signal lines, a number of the rows of the third sensor components, and a number of the rows of the fourth sensor components are equal.

16. The pressure-sensing device of claim 14, wherein a number of the second signal lines, a number of the columns of the second sensor components, a number of the fourth signal lines, and a number of the columns of the fourth sensor components are equal.

17. The pressure-sensing device of claim 14, wherein a number of the columns of the first sensor components equals a number of the columns of the third sensor components.

18. The pressure-sensing device of claim 14, wherein:

a number of columns of the sensor components on the first matrix array is odd, and a number of the columns of the first sensor components and a number of the columns of the second sensor components differ by 1.

19. The pressure-sensing device of claim 18, wherein a number of columns of the sensor components on the second matrix array is odd, a number of the colunms of the third sensor components equals the number of the columns of the first sensor components, and a number of the columns of the fourth sensor components equals the number of the columns of the second sensor components.

20. The pressure-sensing device of claim 19, wherein a sensor constructed from a sensor component in the middle column of the first matrix array and a sensor component in the middle column of the second matrix array is read using either a first signal line and a third signal line or a second signal line and a fourth signal line.