Humidity controller

• US 10,130,787 B2
• Filed: 11/16/2015
• Issued: 11/20/2018
• Est. Priority Date: 06/17/1997
• Status: Expired due to Term

• Current Assignee: Fisher & Paykel Healthcare Limited
• Original Assignee: Fisher & Paykel Healthcare Limited
• Inventors: Hunt, Peter John, Thudor, Mohammad, Wixey, David Fraser, McPhee, Stephen William
• Primary Examiner(s): Paik, Sang Y
• Application Number:
  US14/942,040
• Publication Number:
  US 20160067443A1
• Time in Patent Office: 1,100 Days
• Field of Search: 392394-404, 12820312-20326, 12820417, 12820421, 12820422, 128129, 128130, 128139
• CPC Class Codes: A61M 16/0051 with alarm devices
• CPC Class Codes: A61M 16/0066 Blowers or centrifugal pumps
• CPC Class Codes: A61M 16/024 including calculation means, e.g. using a processor
• CPC Class Codes: A61M 16/0875 Connecting tubes
• CPC Class Codes: A61M 16/1075 by influencing the temperature A61M16/1045 takes precedence
• CPC Class Codes: A61M 16/1085 after being humidified or mixed with a beneficial agent
• CPC Class Codes: A61M 16/109 the humidifying liquid or the beneficial agent
• CPC Class Codes: A61M 16/1095 in the connecting tubes
• CPC Class Codes: A61M 16/16 Devices to humidify the respiration air A61M16/1045 takes precedence
• CPC Class Codes: A61M 16/161 with means for measuring the humidity
• CPC Class Codes: A61M 16/162 Water-reservoir filling system, e.g. automatic
• CPC Class Codes: A61M 2016/0039 in the inspiratory circuit
• CPC Class Codes: A61M 2205/18 with alarm
• CPC Class Codes: A61M 2205/33 Controlling, regulating or measuring
• CPC Class Codes: A61M 2205/3331 Pressure; Flow
• CPC Class Codes: A61M 2205/3368 Temperature
• CPC Class Codes: A61M 2205/3653 by Joule effect, i.e. electric resistance
• CPC Class Codes: A61M 2205/50 with microprocessors or computers
• CPC Class Codes: G01F 1/684 Structural arrangements; Mounting of elements, e.g. in relation to fluid flow
• CPC Class Codes: G01F 1/6842 with means for influencing the fluid flow
• CPC Class Codes: G01F 1/6888 : Thermoelectric elements, e.g. thermocouples, thermopiles
• CPC Class Codes: G05D 22/02 : characterised by the use of electric means

Abstract

A breathing assistance apparatus adapted to deliver humidified gases at a desired level of humidity to a patient including a humidifier and a heated conduit is disclosed. The humidifier includes a controller which controls the humidifier, or the humidifier and the heated conduit to deliver the gases to the patient at the required humidity or temperature, without the requirement for sensors in the gases stream. The controller uses information already available to the controller, without the requirement for additional information to be provided by sensors in the gases stream. This means the need for sensors in the gases stream is dispensed with. A significant benefit is achieved as sensors are not required in the conduit and thus the apparatus is simple and less bulky.

Claims

1. A breathing assistance apparatus comprising:

a heater configured to heat a body of water to humidify gases, the heater further configured to be in a fluid communication with a conduit configured to deliver the humidified gases to a patient; and

a controller configured to;

supply an initial level of energy to the heater to maintain a heater temperature at an initial temperature level;

based on an estimated flow rate of the gases, determine a level of energy to humidify the gases to a selected temperature or a selected humidity and supply the determined level of energy to the heater;

in response to determining that a change in the flow rate of the gases meets a first threshold but does not meet a second threshold, delay a redetermination of the level of energy to humidify the gases to the selected temperature or the selected humidity for a first period of time, and, upon expiration of the first period of time, redetermined the level of energy to humidify the gases to the selected temperature of the selected humidity and selectively supply the redetermined level of energy to the heater; and

in response to determining that the change in the flow rate meets the second threshold, delay supplying the initial level of energy to the heater for a second period of time, and, upon expiration of the second period of time, selectively supply the initial level of energy to the heater, the second period of time being shorter than the first period of time.

2. The apparatus of claim 1, wherein the controller is configured to determine the level of energy to humidify the gases to the selected temperature or the selected humidity based on the estimated flow rate of the gases and on an ambient temperature.

3. The apparatus of claim 1, wherein the controller is further configured to estimate the flow rate of the gases based at least partly on one or more restrictions in a flow path of the gases.

4. The apparatus of claim 1, further comprising a temperature sensor configured to measure the heater temperature, wherein the controller is further configured to estimate the flow rate of the gases based on comparing the determined level of energy to humidify the gases to the selected temperature or the selected humidity to the heater temperature measured by the temperature sensor.

5. The apparatus of claim 1, further comprising a fan configured to blow the gases, wherein the controller is further configured to estimate the flow rate of the gases based on a loading of the fan.

6. The apparatus of claim 1, further comprising a flow sensor configured to measure the flow rate of the gases, wherein the controller is further configured to estimate the flow rate of the gases based on an output of the flow sensor.

7. The apparatus of claim 1, wherein the controller is further configured to, in response to determining that the change in the flow rate meets the second threshold, determine the level of energy to humidify the gases to the selected temperature or the selected humidity and supply the determined level of energy to the heater.

8. The apparatus of claim 1, wherein the controller is further configured to determine a level of energy to supply to a conduit heater to heat the humidified gases flowing through the conduit, and supply the determined level of energy to the conduit heater.

9. The apparatus of claim 8, wherein the controller is configured to determine the level of energy to supply to the conduit heater based on an ambient temperature.

10. A method of delivering humidified gases to a patient using a breathing assistance apparatus, the method comprising:

supplying an initial level of energy to a heater to maintain a heater temperature at an initial temperature level;

based on an estimated flow rate of the gases, determining a level of energy to humidify the gases to a selected temperature or a selected humidity and supplying the determined level of energy to the heater;

in response to determining that a change in the flow rate of the gases meets a first threshold but does not meet a second threshold, delaying redetermining the level of energy to humidify the gases to the selected temperature or the selected humidity for a first period of time, and, upon expiration of the first period of time, redetermining the level of energy to humidify the gases to the selected temperature or the selected humidity and selectively supplying the redetermined level of energy to the heater; and

in response to determining that the change in the flow rate meets the second threshold, delaying supplying the initial level of energy to the heater for a second period of time, and, upon expiration of the second period of time, selectively supplying the initial level of energy to the heater, the second period of time being shorter than the first period of time,

wherein the heater is configured to be in a fluid communication with a conduit that delivers the humidified gases to a patient, and

wherein the method is performed under the control controller of the breathing assistance apparatus.

11. The method of claim 10, further comprising determining the level of energy to humidify the gases to the selected temperature or the selected humidity based on the estimated flow rate of the gases and on an ambient temperature.

12. The method of claim 10, further comprising estimating the flow rate of the gases based at least partly on one or more restrictions in a flow path of the gases.

13. The method of claim 10, further comprising estimating the flow rate of the gases based on comparing the determined level of energy to humidify the gases to the selected temperature or the selected humidity to a measured heater temperature.

14. The method of claim 10, further estimating the flow rate of the gases based on a measured loading of a fan.

15. The method of claim 10, further comprising estimating the flow rate of the gases based on a measured flow rate of the gases.

16. The method of claim 10, further comprising, in response to determining that the change in the flow rate meets the second threshold, determining the level of energy to humidify the gases to the selected temperature or the selected humidity and supplying the determined level of energy to the heater.

17. The method of claim 10, further comprising determining a level of energy to supply to a conduit heater to heat the humidified gases flowing through the conduit, and supplying the determined level of energy to the conduit heater.

18. The method of claim 17, further comprising determining the level of energy to supply to the conduit heater based on an ambient temperature.