Compressed air drying device

• US 10,130,910 B2
• Filed: 01/09/2015
• Issued: 11/20/2018
• Est. Priority Date: 01/10/2014
• Status: Active Grant

• Current Assignee: Nabtesco Automotive Corporation (Nabtesco Corporation)
• Original Assignee: Nabtesco Automotive Corporation (Nabtesco Corporation)
• Inventors: Matsuie, Nobushige, Minato, Ichiro, Nishihara, Tomoya, Ota, Yusuke
• Primary Examiner(s): Jones, Christopher P
• Application Number:
  US15/110,294
• Publication Number:
  US 20160325224A1
• Time in Patent Office: 1,411 Days
• CPC Class Codes: B01D 2257/702 Hydrocarbons
• CPC Class Codes: B01D 2257/80 Water
• CPC Class Codes: B01D 2258/06 Polluted air
• CPC Class Codes: B01D 53/0415 Beds in cartridges
• CPC Class Codes: B01D 53/261 by adsorption
• CPC Class Codes: B03C 3/011 Prefiltering; Flow controlling
• CPC Class Codes: B03C 3/019 Post-treatment of gases
• CPC Class Codes: B03C 3/28 Plant or installations without electricity supply, e.g. using electrets
• CPC Class Codes: F04B 39/16 Filtration; Moisture separation

Abstract

A compressed air drying device includes a support base including an inlet of compressed air from a compressor, an outlet of the compressed air, and a discharge port of oil and water. The discharge port includes a drain valve device and a drying container. The container is filled with desiccant and is installed in the support base. In a loading operation, the compressed air drying device causes the desiccant to dry the compressed air introduced through the inlet and discharges the dried compressed air through the outlet. In an unloading operation, the compressed air drying device causes the compressed air to pass through the container to discharge oil and water from the discharge port. A glass fiber filter is provided at one or more of a position upstream of the desiccant and a position downstream of the desiccant in a flow of the compressed air during the loading operation.

Claims

1. A compressed air drying device comprising:

a support base including an inlet of compressed air from a compressor, an outlet of the compressed air, and a discharge port of oil and water, the discharge port including a drain valve device;

a drying container, which is filled with a desiccant and is installed in the support base;

a case that covers the drying container and is coupled to the support base; and

an oil separating member accommodated between the drying container and the case,

wherein the drying container includes an upper filter and a lower filter, and wherein the desiccant is filled between the upper filter and the lower filter,

wherein the compressed air drying device is configured to;

in a loading operation, cause the desiccant to dry the compressed air introduced through the inlet and discharge the dried compressed air through the outlet, and,

in an unloading operation, cause the compressed air to pass through the lower filter, the desiccant, and the upper filter in the drying container and the oil separating member to discharge oil and water collected by the lower filter, the desiccant, the upper filter, and the oil separating member from the discharge port,

wherein at least one of the lower filter and the upper filter is a glass fiber filter,

wherein the oil separating member is configured to capture oil particles having a first range of particle diameters, and

wherein the upper filter and the lower filter are configured to capture oil particles having a second range of particle diameters.

2. The compressed air drying device according to claim 1, wherein each of the upper filter and the lower filter is a glass fiber filter, and

wherein the thickness of the glass fiber filter that is arranged upstream of the desiccant in the flow of the compressed air during the loading operation is less than the thickness of the glass fiber filter that is arranged downstream.

3. The compressed air drying device according to claim 1, wherein one of the upper filter and the lower filter that is arranged downstream of the desiccant in the flow of the compressed air during the loading operation is a glass fiber filter, and

wherein the other of the upper filter and the lower filter that is arranged upstream of the desiccant has a water absorption rate lower than the glass fiber filter.

4. The compressed air drying device according to claim 1, wherein the case has a cylindrical shape,

wherein the drying container includes a large diameter portion having an outer diameter that is approximately equal to an inner diameter of the case and a small diameter portion having an outer diameter that is less than the inner diameter of the case, and

wherein the desiccant is filled in the large diameter portion.

5. The compressed air drying device according to claim 4, wherein the oil separating member is accommodated between the small diameter portion and the case.

6. The compressed air drying device according to claim 5, wherein a gap is formed between the large diameter portion and the case, and

wherein, in the loading operation, the compressed air introduced from the inlet passes through the gap via the oil separating member, and enters the drying container.

7. The compressed air drying device according to claim 1, wherein the drying container includes an upper plate and a lower plate, wherein the upper filter is provided between the upper plate and the desiccant, and wherein the lower filter is provided between the lower plate and the desiccant.

8. The compressed air drying device according to claim 1, wherein the oil separating member is an impingement member, which removes oil from the compressed air by causing oil particles to collide with the impingement member.

9. The compressed air drying device according to claim 8, wherein the first range of particle diameters is greater than or equal to 1 and the second range of particle diameters is less than or equal to 50 nm.

10. The compressed air drying device according to claim 1, wherein the oil separating member is an oil adsorbent material, which captures oil particles by electrostatic force.

11. The compressed air drying device according to claim 10, wherein the first range of particle diameters is 300 nm to 1 μ

m, and wherein the second range of particle diameters is less than or equal to 50 nm.