Remotely actuated screenout relief valves and systems and methods including the same

• US 10,132,149 B2
• Filed: 12/18/2013
• Issued: 11/20/2018
• Est. Priority Date: 11/26/2013
• Status: Active Grant

• Current Assignee: Exxonmobil Upstream Research Company (Exxon Mobil Corporation)
• Original Assignee: Exxonmobil Upstream Research Company (Exxon Mobil Corporation)
• Inventors: Morrow, Timothy I., Tolman, Randy C., Angeles Boza, Renzo M., Disko, Mark M., Deffenbaugh, Max
• Primary Examiner(s): Wallace, Kipp C
• Application Number:
  US15/059,739
• Publication Number:
  US 20160298439A1
• Time in Patent Office: 1,798 Days
• CPC Class Codes: E21B 34/06 in wells
• CPC Class Codes: E21B 34/066 electrically actuated
• CPC Class Codes: E21B 34/10 operated by control fluid supplied from outside the borehole
• CPC Class Codes: E21B 43/11 Perforators; Permeators
• CPC Class Codes: E21B 43/26 by forming crevices or fractures
• CPC Class Codes: E21B 43/261 Separate steps of (1) cementing, plugging or consolidating and (2) fracturing or attacking the formation
• CPC Class Codes: E21B 43/267 reinforcing fractures by propping
• CPC Class Codes: E21B 47/06 Measuring temperature or pressure

Abstract

Remotely actuated screenout relief valves, systems and methods are disclosed herein. The methods include providing a proppant slurry stream that includes proppant to a casing conduit that is defined by a casing string that extends within a subterranean formation. The methods further include detecting an operational parameter that is indicative of a screenout event within the casing conduit. Responsive to the detecting, the methods include providing a flush fluid stream to the casing conduit, opening the remotely actuated screenout relief valve, and displacing the proppant from the casing conduit into the subterranean formation with the flush fluid stream via the remotely actuated screenout relief valve. The methods may further include closing the remotely actuated screenout relief valve. The systems include hydrocarbon wells that include the remotely actuated screenout relief valve and/or hydrocarbon wells that include controllers that are configured to perform at least a portion of the methods.

Claims

1. A method of responding to a screenout event within a hydrocarbon well, the method comprising:

providing a proppant slurry stream containing a proppant to a casing conduit that is defined by a casing string that extends within a subterranean formation;

detecting an operational parameter that is indicative of a screenout event within the casing string;

responsive to the detecting the operational parameter that is indicative of the screenout event;

providing a flush fluid stream to the casing conduit;

opening a remotely actuated screenout relief valve;

displacing proppant from the casing conduit into the subterranean formation with the flush fluid stream via the remotely actuated screenout relief valve;

closing the remotely actuated screenout relief valve; and

flowing a perforation device into the casing conduit with the flush fluid stream and perforating the casing string with the perforation device to generate a perforation.

2. The method of claim 1, wherein the detecting the operational parameter that is indicative of the screenout event includes detecting a wellbore pressure that is greater than a threshold screenout pressure.

3. The method of claim 1, wherein the detecting the operational parameter that is indicative of the screenout event includes detecting a wellbore pressure differential that is greater than a threshold wellbore screenout pressure differential.

4. The method of claim 3, wherein the wellbore pressure differential is a difference between a first pressure, which is detected uphole from the screenout event, and a second pressure, which is detected downhole from the screenout event.

5. The method of claim 1, wherein the detecting the operational parameter that is indicative of the screenout event includes detecting a density of the proppant slurry stream within the casing conduit that is greater than a threshold screenout density.

6. The method of claim 1, wherein the opening the remotely actuated screenout relief valve includes supplying an open control signal to the remotely actuated screenout relief valve and opening the remotely actuated screenout relief valve responsive to receipt of the open control signal.

7. The method of claim 6, wherein the open control signal includes at least one of an electrical open control signal, an acoustic open control signal, a hydraulic open control signal, a wireless open control signal, and an electromagnetic open control signal.

8. The method of claim 6, wherein the supplying the open control signal includes at least one of:

(i) generating the open control signal within a surface region and conveying the open control signal to the remotely actuated screenout relief valve; and

(ii) generating the open control signal within the casing conduit and conveying the open control signal to the remotely actuated screenout relief valve.

9. The method of claim 8, wherein the hydrocarbon well includes a wireless communication network that includes a plurality of nodes, and further wherein the conveying the open control signal includes conveying the open control signal via the plurality of nodes.

10. The method of claim 1, wherein the closing the remotely actuated screenout relief valve includes supplying a close control signal to the remotely actuated screenout relief valve and closing the remotely actuated screenout relief valve responsive to receipt of the close control signal.

11. The method of claim 10, wherein the close control signal includes at least one of an electrical close control signal, an acoustic close control signal, a hydraulic close control signal, a wireless close control signal, and an electromagnetic close control signal.

12. The method of claim 10, wherein the supplying the close control signal includes at least one of:

(i) generating the close control signal within a surface region and conveying the close control signal to the remotely actuated screenout relief valve; and

(ii) generating the close control signal within the casing conduit and conveying the close control signal to the remotely actuated screenout relief valve.

13. The method of claim 12, wherein the hydrocarbon well includes a wireless communication network that includes a plurality of nodes, and further wherein the conveying the close control signal includes conveying the close control signal via the plurality of nodes.

14. The method of claim 1, wherein the method includes ceasing the providing the proppant slurry stream.

15. The method of claim 14, wherein the method includes providing the flush fluid stream subsequent to the ceasing the providing the proppant slurry stream.

16. The method of claim 1, wherein the method further includes providing a ball sealer to the casing conduit to restrict fluid flow through the perforation.

17. The method of claim 1, wherein the providing the flush fluid stream includes providing a volume of the flush fluid stream that is sufficient to displace at least 85 volume percent of the proppant from the casing conduit.

18. The method of claim 1, wherein the method further includes providing a cross-linking gel stream to the casing conduit.

19. The method of claim 18, wherein the method includes providing the flush fluid stream to the casing conduit, providing the cross-linking gel stream to the casing conduit, and repeating the providing the flush fluid stream to the casing conduit to displace the cross-linking gel stream from the casing conduit and into the subterranean formation.

20. The method of claim 1, wherein the hydrocarbon well includes a plurality of remotely actuated screenout relief valves, and further wherein the opening the remotely actuated screenout relief valve includes opening a respective one of the plurality of remotely actuated screenout relief valves.

21. The method of claim 20, wherein the method further includes selecting the respective one of the plurality of remotely actuated screenout relief valves, wherein the method further includes determining a location of the screenout event within the casing conduit, wherein the selecting is based, at least in part, on the location of the screenout event within the casing conduit, and further wherein the selecting includes selecting such that the respective one of the plurality of remotely actuated screenout relief valves is downhole from the screenout event.

22. The method of claim 1, wherein the flush fluid stream is different from the proppant slurry stream.

23. A system for responding to a screenout event, the system comprising:

a wellbore that extends within a subterranean formation;

a casing string that extends within the wellbore and defines a casing conduit;

a proppant supply system that is configured to provide a proppant slurry stream containing a proppant to the casing conduit;

a remotely actuated screenout relief valve that is configured to selectively transition between an open configuration, in which the valve permits fluid communication between the casing conduit and the subterranean formation, and a closed configuration, in which the valve restricts fluid communication between the casing conduit and the subterranean formation;

a detector that is configured to detect an operational parameter that is indicative of a screenout event; and

a controller that is programmed to control the operation of the remotely actuated screenout relief valve using the method of claim 1.

24. A hydrocarbon well, comprising:

a wellbore that extends within a subterranean formation;

a casing string that extends within the wellbore and defines a casing conduit;

a proppant supply system that is configured to provide a proppant slurry stream containing a proppant to the casing conduit; and

an automatic screenout response system that is configured to automatically respond to a screenout event within the hydrocarbon well, wherein the automatic screenout response system includes;

(i) a plurality of nodes that are spaced apart along a length of the casing string;

(ii) a wireless communication network that provides wireless data communication among the plurality of nodes;

(iii) a detector that is in wireless data communication with the plurality of nodes, wherein the detector is configured to detect an operational parameter that is indicative of a screenout event;

(iv) a remotely actuated screenout relief valve that is in wireless data communication with the plurality of nodes, wherein the remotely actuated screenout relief valve is configured to selectively transition between an open configuration, in which the remotely actuated screenout relief valve permits fluid communication between the casing conduit and the subterranean formation, and a closed configuration, in which the remotely actuated screenout relief valve restricts fluid communication between the casing conduit and the subterranean formation, and further wherein the automatic screenout response system is configured to control the operation of the remotely actuated screenout relief valve based, at least in part, on the operational parameter; and

(v) a perforation device for flowing into the casing conduit to create a perforation in the casing conduit.

25. The well of claim 24, wherein the casing string includes a perforation that is formed by the perforation device, wherein the screenout event is associated with the perforation, and further wherein the remotely actuated screenout relief valve is located downhole from the perforation.