Variable speed multi-pump application for providing energy saving by calculating and compensating for friction loss using speed reference

• US 10,132,305 B2
• Filed: 01/07/2015
• Issued: 11/20/2018
• Est. Priority Date: 01/07/2014
• Status: Active Grant

• Current Assignee: Fluid Handling LLC (Xylem, Inc.)
• Original Assignee: Fluid Handling LLC (Xylem, Inc.)
• Inventors: Patel, Pradipkumar B., Gu, James J.
• Primary Examiner(s): Coyer, Ryan D.
• Application Number:
  US14/591,240
• Publication Number:
  US 20150300346A1
• Time in Patent Office: 1,413 Days
• Field of Search: 700282
• CPC Class Codes: F04B 2203/0201 Current
• CPC Class Codes: F04B 2203/0209 Rotational speed
• CPC Class Codes: F04B 2205/05 Pressure after the pump outlet
• CPC Class Codes: F04B 49/065 and making use of computers
• CPC Class Codes: F04B 49/20 by changing the driving speed
• CPC Class Codes: F04D 1/00 Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps adapted for pumping specific fluids F04D7/00; priming or boosting F04D9/00
• CPC Class Codes: F04D 13/12 Combinations of two or more pumps combinations with priming pumps or booster pumps to counteract vapour-lock F04D9/04
• CPC Class Codes: F04D 15/0066 by changing the speed, e.g. of the driving engine

Abstract

Apparatus features a signal processor or processing module configured to respond to signaling containing information about a set point and a speed related to one or more pumps in a pump system, e.g., including a variable speed multiple pump booster system, operating at a substantially constant discharge pressure; and determine an adjustment to the set point to compensate for system friction loss and maintain the substantially constant discharge pressure of the variable speed multiple pump booster system for flow variation, based at least partly on the signaling received. The signal processor or processing module 10a provides corresponding signaling containing information to control the one or more pumps in the variable speed multiple pump booster system.

Claims

1. A pump system comprising:

a constant pressure control model having a logic, comparator or proportional integral derivative (PID) controller and a pump model having one or more running pumps, the logic, comparator or PID controller configured to respond to set point signaling and provide speed signaling, the pump model configured to respond to the speed signaling and operate the one or more running pumps operating at a substantially constant discharge pressure; and

a pump system logic controller having a signal processor or processing module configured to

respond to the speed signaling, and also to user input signaling containing information about a set point and a speed related to running the one or more pumps in the pump system, and

determine the set point signaling containing information about an adjustment to the set point to compensate for system friction loss and maintain the substantially constant discharge pressure of the pump system for a flow variation using an interpolation based on a relationship between a minimum set point for a minimum speed and a maximum set point for a maximum speed so as to find a value of an adjusted set point for the speed in order to maintain the substantially constant discharge pressure of the pump system, in response to the speed signaling and the user input signaling received.

2. A pump system according to claim 1, wherein the signal processor or processing module is configured to provide the set point signaling to control the one or more pumps in the constant pressure control model.

3. A pump system according to claim 1, wherein the signal processor or processing module is configured to determine the number of the one or more pumps running in the constant pressure control model.

4. A pump system according to claim 3, wherein the signal processor or processing module is configured to determine the adjustment based at least partly on the number of the one or more pumps running and a defined control area related to the one or more pumps running.

5. A pump system according to claim 1, wherein the pump system comprises a variable speed multiple pump booster system.

6. A pump system according to claim 1, wherein the pump system logic controller comprises an interpolation set point module that is configured to implement the interpolation based on the relationship between the minimum set point for the minimum speed and the maximum set point for the maximum speed so as to find the value of the adjusted set point for the speed in order to maintain the substantially constant discharge pressure of the pump system.

7. A pump system according to claim 6, wherein the interpolation set point module is configured to respond to the speed signaling and the user input signaling, use interpolation to find the value of a set point Y for a speed X, and provide interpolation signaling containing information about the value of the set point Y for the speed X.

8. A pump system according to claim 7, wherein the pump system logic controller comprises a low pass filter module that is configured to respond to the interpolation signaling and provide low pass filter interpolation signaling containing low pass filtered information about the interpolation related to the value of the set point Y for the speed X that takes the form of the set point signaling provided to the constant pressure control model.

9. A pump system according to claim 1, wherein the constant pressure control model is configured to receive a flow from a pipe or distribution network having flow pipes to be pumped back into the pipe or distribution network, and also configured to respond to set point signaling, pump the flow at a substantially constant discharge pressure, and provide the speed signal containing information about the speed related to the constant pressure control model.

10. A pump system according to claim 1, wherein the user input signaling contains information about a minimum set point value, a maximum pressure loss, including where a Max Pressure Value=Set Point+Max Pressure Loss, and a minimum speed value.

11. A pump system according to claim 1, wherein the logic, comparator or PID controller is configured to respond to the set point signaling, determine the speed signaling, provide/feed the speed signaling determined back to the pump system logic controller, and also provide the speed signaling determined to the pump model.

12. A pump system according to claim 11, wherein the pump model is configured to receive a flow from the pipe and distribution network and also configured to respond to the set point signaling and pump the flow at the substantially constant discharge pressure.

13. A pump system according to claim 2, wherein the pump model is configured to provide discharge pressure signaling, that is fed back to the logic, or comparator, or PID controller;

and the logic, or comparator, or PID controller is configured to respond to the discharge pressure signaling and determine the speed signaling, based at least partly on the discharge pressure signaling received.

14. A pump system according to claim 1, wherein the pump system comprises a variable speed multiple pump booster system;

and the pump model comprises multiple pumps that may be selectively staged and destaged during the operation of the variable speed multiple pump booster system.

15. A pump system according to claim 1, wherein the signal processor or processing module is configured to

determine a max pressure loss of the pump system and a defined control area of each pump;

and

determine a max loss of the one or more pumps, based upon the max pressure loss of the pump system and the defined control area of each pump.

16. A pump system according to claim 15, wherein the signal processor or processing module is configured to determine a value of max loss of the one or more pumps that is used to define the shape of setpoint control curve.

17. A method comprising:

responding, with a logic, comparator or proportional integral derivative (PID) controller in a constant pressure control model, to set point signaling and provide speed signaling,

responding, with a pump model in the constant pressure control model, to the speed signaling and operating one or more running pumps in the pump model at a substantially constant discharge pressure;

responding, with a signal processor or processing module in a pump system logic controller, to the speed signaling and also to user input signaling containing information about a set point and a speed related to running the one or more pumps in the pump system; and

determining, with the signal processor or processing module, the set point signaling containing information about an adjustment to the set point to compensate for system friction loss and maintain the substantially constant discharge pressure of the pump system for flow variation using an interpolation based on a relationship between a minimum set point for a minimum speed and a maximum set point for a maximum speed so as to find a value of an adjusted set point for the speed in order to maintain the substantially constant discharge pressure of the pump system, based at least partly on the user input signaling and the speed signaling received.

18. A method according to claim 17, wherein the method comprises providing the set point signaling to compensate for the system friction loss and maintain the substantially constant discharge pressure of the pump system.

19. A method according to claim 17, wherein the method comprises determining with the signal processor or processing module the number of the one or more pumps running in the constant pressure control model.

20. A method according to claim 19, wherein the method comprises determining with the signal processor or processing module the adjustment based at least partly on the number of the one or more pumps running and a defined control area related to the one or more pumps running.

21. A method according to claim 17, wherein the pump system is a variable speed multiple pump booster system.