Electricity meter and an insulating carrier for a sensor component of an electricity meter

• US 10,132,839 B2
• Filed: 05/15/2014
• Issued: 11/20/2018
• Est. Priority Date: 05/16/2013
• Status: Active Grant

• Current Assignee: Sentec Ltd. (Xylem, Inc.)
• Original Assignee: Sentec Ltd. (Xylem, Inc.)
• Inventors: Dames, Andrew, Davidson, Robert, Colby, Edward
• Primary Examiner(s): McAndrew, Christopher
• Application Number:
  US14/891,634
• Publication Number:
  US 20160084886A1
• Time in Patent Office: 1,650 Days
• Field of Search: 324126
• CPC Class Codes: G01R 1/203 Resistors used for electric measuring, e.g. decade resistors standards, resistors for comparators, series resistors, shunts resistors in general H01C; microwave or radiowave terminations H01P1/26; coupling devices H01R
• CPC Class Codes: G01R 15/14 Adaptations providing voltage or current isolation, e.g. for high-voltage or high-current networks
• CPC Class Codes: G01R 15/207 Constructional details independent of the type of device used
• CPC Class Codes: G01R 19/0092 measuring current only all subgroups of G01R19/00 take precedence
• CPC Class Codes: G01R 21/06 by measuring current and voltage G01R21/08 - G01R21/133 take precedence
• CPC Class Codes: G01R 22/065 related to mechanical aspects

Abstract

An electricity meter comprises a conductor having a substantially planar surface; and a carrier for carrying a sensor component for enabling detection of current flowing in the conductor, wherein the carrier is spaced from the planar surface of the conductor by an arrangement of at least three spacing elements. The spacing elements may project from the carrier or from the substantially planar surface of the conductor.

Claims

1. An electricity meter comprising:

a conductor comprising a circulation part having a substantially planar surface, the circulation part causing current flowing therein to travel a substantially circular path;

a sensor component for enabling detection of current flowing in the conductor; and

a connection arrangement configured to mechanically secure the sensor component relative to the circulation part and to urge the sensor component towards the substantially planar surface of the circulation part, the connection arrangement comprising an insulating carrier for carrying the sensor component, the insulating carrier being positioned adjacent to the substantially planar surface of the circulation part,

wherein the insulating carrier is spaced from the substantially planar surface of the circulation part by an arrangement of at least three spacing elements located between the insulating carrier and the substantially planar surface of the circulation part, the connection arrangement and the at least three spacing elements being configured to maintain a constant separation between the insulating carrier and the circulation part at locations of the at least three spacing elements in an event of flexing of the conductor.

2. The electricity meter of claim 1, wherein the at least three spacing elements project from the substantially planar surface of the circulation part.

3. The electricity meter of claim 1, wherein the sensor component comprises a conductive track provided on a printed circuit board.

4. The electricity meter of claim 1, wherein the insulating carrier comprises a printed circuit board having the sensor component provided thereon.

5. The electricity meter of claim 1, wherein the circulation part comprises an elongate aperture extending from a central region of the circulation part to an edge of the circulation part, and wherein the insulating carrier comprises a projecting arrangement configured to engage the elongate aperture thereby to restrict movement of the insulating carrier relative to the conductor.

6. The electricity meter of claim 1, wherein the circulation part comprises a hole in an inner region thereof, and wherein the insulating carrier comprises a projecting arrangement configured to engage the hole.

7. The electricity meter of claim 6, wherein the circulation part comprises a hole in an inner region thereof, the projecting arrangement being configured to engage the hole, wherein an elongate aperture extends from the hole to an edge of the circulation part, and wherein the projecting arrangement comprises a first part having a shape corresponding to that of the hole and a second part having a shape corresponding to that of the elongate aperture.

8. The electricity meter of claim 7, wherein the insulating carrier includes at least one projecting element projecting in an opposite direction to the at least one projecting arrangement, the at least one projecting element configured to engage at least one aperture formed in the sensor component.

10. The electricity meter of claim 1, wherein the at least three spacing elements are part of the conductor.

11. The electricity meter of claim 1 wherein an optimum separation between a substantially planar surface of the sensor component carried by the insulating carrier and the substantially planar surface of the circulation part of the conductor is maintained so as to avoid any decrease in sensitivity of the sensor component to current flowing in the conductor in the event of flexing of the conductor.

12. The electricity meter of claim 1, wherein the at least three spacing elements are equally spaced around the circulation part.

13. The electricity meter of claim 1, wherein the connection arrangement is configured to maintain a positive force for holding the sensor component against the at least three spacing elements via the insulating carrier, thereby to urge the sensor component towards the conductor.

14. The electricity meter of claim 13, wherein the connection arrangement comprises a spring washer that is configured to maintain the positive force for holding the sensor component.

15. The electricity meter of claim 14, wherein the sensor component comprises a conductive track provided on a printed circuit board and the spring washer is in contact with the printed circuit board, and wherein a solder resist layer of the printed circuit board has been removed over an area of contact between the spring washer and the printed circuit board apart from three patches that correspond with positions of the at least three spacing elements.

16. The electricity meter of claim 1, wherein the connection arrangement comprises a spring clip configured to urge the sensor component towards the conductor.

19. The electricity meter of claim 1, wherein the circulation part of the conductor is generally planar.

20. The electricity meter of claim 1, wherein the insulating carrier comprises a base surface located adjacent to the substantially planar surface of the circulation part, and wherein the at least three spacing elements are located between the base surface and the substantially planar surface of the circulation part.

21. The electricity meter of claim 1, wherein the at least three spacing elements are provided in a triangular arrangement.

22. The electricity meter of claim 1, wherein the conductor comprises a first terminal and second terminal, wherein there is only one electrical path between the first and second terminals, and wherein the only one electrical path between the first and second terminals includes the circulation part.

9. A method of manufacturing an electricity meter, comprising:

providing a conductor comprising a circulation part having a substantially planar surface the circulation part causing current flowing therein to travel a substantially circular path;

providing a sensor component for enabling detection of current flowing in the conductor;

providing a connection arrangement configured to mechanically secure the sensor component relative to the circulation part and to urge the sensor component towards the substantially planar surface of the circulation part, the connection arrangement comprising an insulating carrier for carrying the sensor component; and

positioning the insulating carrier adjacent to the substantially planar surface of the circulation part such that the insulating carrier is spaced from the substantially planar surface of the circulation part by an arrangement of at least three spacing elements located between the insulating carrier and the substantially planar surface of the circulation part, the connection arrangement and the at least three spacing elements being configured to maintain a constant separation between the insulating carrier and the circulation part at locations of the at least three spacing elements in an event of flexing of the conductor.

17. The method of claim 9, comprising providing one of a spring washer and a spring clip configured to maintain a positive force for holding the sensor component against the at least three spacing elements via the insulating carrier.

18. The method of claim 17, wherein the sensor component comprises a conductive track provided on a printed circuit board, the method comprising:

providing the spring washer; and

removing a solder resist layer of the printed circuit board over an area of contact between the spring washer and the printed circuit board apart from three patches corresponding with positions of the at least three spacing elements.