Drive system decoupling arrangement for a surgical instrument

• US 10,136,887 B2
• Filed: 04/09/2014
• Issued: 11/27/2018
• Est. Priority Date: 04/16/2013
• Status: Active Grant

• Current Assignee: Cilag Gmbh International (Johnson & Johnson)
• Original Assignee: Ethicon, LLC (Johnson & Johnson)
• Inventors: Shelton, IV, Frederick E., Stokes, Michael J., Parihar, Shailendra K., Baxter, III, Chester O.
• Primary Examiner(s): Long, Robert
• Assistant Examiner(s): Madison, Xavier A
• Application Number:
  US14/248,586
• Publication Number:
  US 20140305990A1
• Time in Patent Office: 1,693 Days
• Field of Search: 2271751-1821
• CPC Class Codes: A61B 17/068 Surgical staplers , e.g. containing multiple staples or clampsstaplers containing only one staple A61B17/10; magazines or containers for staples A61B17/105; for performing anastomosis A61B17/115; staplers in general B25C5/00
• CPC Class Codes: A61B 17/0686 having a forming anvil staying below the tissue during stapling
• CPC Class Codes: A61B 17/072 for applying a row of staples in a single action , e.g. the staples being applied simultaneously
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 17/115 Staplers for performing anastomosis in a single operation
• CPC Class Codes: A61B 17/1155 Circular staplers comprising a plurality of staples
• CPC Class Codes: A61B 17/282 Jaws
• CPC Class Codes: A61B 2017/00017 Electrical control of surgical instruments
• CPC Class Codes: A61B 2017/00115 with audible or visual output with imaging means A61B90/37, A61B34/20
• CPC Class Codes: A61B 2017/00199 with a console, e.g. a control panel with a display
• CPC Class Codes: A61B 2017/0023 disposable
• CPC Class Codes: A61B 2017/00367 Details of actuation of instruments, e.g. relations between pushing buttons, or the like, and activation of the tool, working tip, or the like
• CPC Class Codes: A61B 2017/00393 with means for switching between functions
• CPC Class Codes: A61B 2017/00398 using powered actuators, e.g. stepper motors, solenoids
• CPC Class Codes: A61B 2017/0046 with a releasable handle; with handle and operating part separable for prosthetic joint-implanting tools A61F2/4603
• CPC Class Codes: A61B 2017/00464 for use with different instruments with hole for different instruments A61B2017/22072
• CPC Class Codes: A61B 2017/00473 Distal part, e.g. tip or head A61B2017/00464 takes precedence
• CPC Class Codes: A61B 2017/00477 Coupling A61B2017/0046 takes precedence
• CPC Class Codes: A61B 2017/00734 battery operated
• CPC Class Codes: A61B 2017/0688 Packages or dispensers for surgical staplers
• CPC Class Codes: A61B 2017/07214 : Stapler heads
• CPC Class Codes: A61B 2017/07221 : curved
• CPC Class Codes: A61B 2017/07235 : containing different staples, e.g. staples of different shapes, sizes or materials
• CPC Class Codes: A61B 2017/07242 : achieving different staple heights during the same shot, e.g. using an anvil anvil having different heights or staples of different sizes
• CPC Class Codes: A61B 2017/0725 : with settable gap between anvil and cartridge, e.g. for different staple heights at different shots
• CPC Class Codes: A61B 2017/2902 : characterized by features of the actuating rod
• CPC Class Codes: A61B 2017/2903 : transferring rotary motion
• CPC Class Codes: A61B 2017/2912 : transmission of forces to actuating rod or piston
• CPC Class Codes: A61B 2017/2922 : toggle linkages
• CPC Class Codes: A61B 2017/2923 : Toothed members, e.g. rack and pinion
• CPC Class Codes: A61B 2017/2932 : Transmission of forces to jaw members
• CPC Class Codes: A61B 2017/2933 : camming or guiding means
• CPC Class Codes: A61B 2017/2936 : Pins in guiding slots
• CPC Class Codes: A61B 2017/2943 : Toothed members, e.g. rack and pinion
• CPC Class Codes: A61B 2017/2946 : Locking means
• CPC Class Codes: A61B 2090/038 : during shipment
• CPC Class Codes: A61B 2090/0811 : for the position of a particular part of an instrument with respect to the rest of the instrument, e.g. position of the anvil of a stapling instrument
• CPC Class Codes: A61B 34/30 : Surgical robots
• CPC Class Codes: Y02A 90/10 : Information and communication technologies [ICT] supporting adaptation to climate change, e.g. for weather forecasting or climate simulation

Abstract

A surgical end effector is disclosed. The surgical end effector can comprise a shaft and a pair of jaws. The surgical end effector can further comprise a housing and a drive system, which can be positioned within the housing. The drive system can comprise a proximal assembly and a distal assembly, wherein the proximal assembly can be releasably coupled to the distal assembly by a pin.

Claims

1. A surgical end effector, comprising:

a drive system, comprising;

a proximal assembly comprising a first translatable element, wherein a first aperture is defined in the first translatable element; and

a distal assembly comprising a second translatable element, wherein the second translatable element is releasably coupled to the first translatable element, and wherein a second aperture is defined in the second translatable element;

a pin removably positioned in the first aperture and the second aperture; and

a housing, wherein the drive system is positioned within the housing, wherein the pin is accessible from outside of the housing, wherein the proximal assembly is configured to receive a drive motion from a motor, and wherein the pin is configured to transfer the drive motion from the proximal assembly to the distal assembly when the pin is positioned in the first aperture and the second aperture.

2. The surgical end effector of claim 1, wherein the second translatable element further comprises a proximal end, and wherein the first translatable element further comprises a longitudinal slot dimensioned to receive the proximal end.

3. The surgical end effector of claim 1, wherein the pin extends along a lateral axis through the first aperture and the second aperture, and wherein the first translatable element and the second translatable element are configured to translate along a longitudinal axis that is transverse to the lateral axis.

4. The surgical end effector of claim 1, wherein the drive system comprises a firing drive system.

5. A surgical end effector, comprising:

a drive system, comprising;

a proximal assembly comprising a first translatable element, wherein a first aperture is defined in the first translatable element; and

a distal assembly comprising a second translatable element, wherein the second translatable element is releasably coupled to the first translatable element, and wherein a second aperture is defined in the second translatable element;

a pin removably positioned in the first aperture and the second aperture; and

a housing, wherein the drive system is positioned within the housing, wherein the pin is accessible from outside of the housing, wherein the proximal assembly comprises;

a drive screw; and

a nut threadably engaged with the drive screw.

6. A surgical end effector, comprising:

a drive system, comprising;

a proximal assembly, comprising;

a first translatable element, wherein a first aperture is defined in the first translatable element;

a drive screw; and

a nut threadably engaged with the drive screw; and

a distal assembly comprising a second translatable element, wherein the second translatable element is releasably coupled to the first translatable element, wherein a second aperture is defined in the second translatable element, and wherein the nut comprises a longitudinal slot aligned with the first aperture and the second aperture; and

a pin removably positioned in the first aperture and the second aperture.

7. A surgical end effector, comprising:

a drive system, comprising;

a nut, comprising;

a first portion, wherein a first slot is defined in the first portion; and

a second portion, wherein a second slot is defined in the second portion;

a proximal assembly, comprising;

a drive screw, wherein the first portion of the nut is threadably engaged with the drive screw; and

a distal assembly comprising the second portion of the nut; and

a nut connector releasably retained within the first slot and the second slot.

8. The surgical end effector of claim 7, wherein the distal assembly comprises a translatable bar coupled to the second portion of the nut.

9. The surgical end effector of claim 7, wherein the first slot comprises a first dovetail slot, and wherein the second slot comprises a second dovetail slot.

10. The surgical end effector of claim 7, wherein the proximal assembly is configured to receive a drive motion from a motor, and wherein the nut connector is configured to transfer the drive motion from the proximal assembly to the distal assembly when the nut connector is retained within the first slot and the second slot.

11. The surgical end effector of claim 7, wherein the drive system comprises a closure drive system.

12. The surgical end effector of claim 7, further comprising a housing, wherein a longitudinal slot is defined in the housing, and wherein the nut connector extends from the nut through the longitudinal slot.

13. A surgical end effector, comprising:

a housing, wherein a slot is defined in the housing;

a pin extending through the slot; and

a drive system positioned within the housing, wherein the drive system comprises;

a proximal assembly, comprising;

a rotary driver; and

a linear actuator coupled to the rotary driver; and

a distal assembly comprising a translatable bar, wherein the translatable bar is releasably coupled to the linear actuator by the pin.

14. The surgical end effector of claim 13, wherein the proximal assembly is configured to receive a drive motion from a motor, and wherein the pin is configured to transfer the drive motion from the proximal assembly to the distal assembly when the translatable bar is coupled to the linear actuator by the pin.

15. The surgical end effector of claim 13, wherein a groove is defined in the linear actuator, and wherein the translatable bar is dimensioned to fit within the groove.

16. The surgical end effector of claim 13, wherein the drive system comprises a firing drive system.

17. A surgical instrument for treating tissue, comprising:

a motor;

an end effector, comprising;

a first jaw; and

a second jaw, wherein said second jaw is movable relative to said first jaw between an open position and a closed position to clamp the tissue between said first jaw and said second jaw;

a closure drive operably engaged with said motor and said second jaw, wherein said closure drive comprises a translatable closure member configurable to transmit a closing motion between said motor and said second jaw, wherein said translatable closure member comprises;

a first portion;

a second portion; and

a releasable connection member, wherein said releasable connection member operably connects said first portion to said second portion when said releasable connection member is in an unreleased configuration such that the translatable closure member can transmit said closing motion to said second jaw, and wherein said second portion is extendable relative to said first portion to move said second jaw away from said first jaw to unclamp the tissue captured within said end effector when said releasable connection member is in a released configuration; and

a housing, configured to house the closure drive, wherein the releasable connection member is accessible from outside of the housing.

18. The surgical instrument of claim 17, wherein said end effector further comprises a staple cartridge.

19. A surgical instrument for treating tissue, comprising:

a motor;

an end effector, comprising;

a first jaw; and

a second jaw, wherein said second jaw is movable relative to said first jaw between an open position and a closed position to clamp the tissue between said first jaw and said second jaw;

a closure drive operably engaged with said motor and said second jaw, wherein said closure drive comprises a translatable closure member configurable to transmit a closing motion between said motor and said second jaw, wherein said translatable closure member comprises;

a first portion;

a second portion; and

a releasable connection member, wherein said releasable connection member operably connects said first portion to said second portion when said releasable connection member is in an unreleased configuration such that the translatable closure member can transmit said closing motion to said second jaw, and wherein said second portion is extendable relative to said first portion to move said second jaw away from said first jaw to unclamp the tissue captured within said end effector when said releasable connection member is in a released configuration, wherein said releasable connection member comprises a pin, wherein said pin comprises a lock portion engaged with said first portion and said second portion of said translatable closure member when said releasable connection member is in said unreleased configuration, and wherein said pin further comprises a graspable portion which can be grasped by a user of said surgical instrument to disengage said pin from said translatable closure member to place said releasable connection member in said released configuration.