Endovascular router device and method

• US 10,137,018 B2
• Filed: 04/22/2010
• Issued: 11/27/2018
• Est. Priority Date: 04/23/2009
• Status: Active Grant

• Current Assignee: Shaun Samuels
• Original Assignee: Shaun Samuels
• Inventors: Samuels, Shaun L. W.
• Primary Examiner(s): Rodjom, Katherine
• Application Number:
  US12/765,516
• Publication Number:
  US 20100292772A1
• Time in Patent Office: 3,141 Days
• Field of Search: 623 111, 623 112, 623 123, 623 125
• CPC Class Codes: A61F 2/07 Stent-grafts
• CPC Class Codes: A61F 2/90 characterised by a net-like or mesh-like structure
• CPC Class Codes: A61F 2/954 for placing stents or stent-grafts in a bifurcation
• CPC Class Codes: A61F 2002/061 provided with means for allowing access to secondary lumens
• CPC Class Codes: A61F 2002/065 Y-shaped blood vessels
• CPC Class Codes: A61F 2002/072 Encapsulated stents, e.g. wire or whole stent embedded in lining
• CPC Class Codes: A61F 2002/075 the stent being loosely attached to the graft material, e.g. by stitching
• CPC Class Codes: A61F 2002/8486 provided on at least one of the ends
• CPC Class Codes: A61F 2250/0003 having an inflatable pocket filled with fluid, e.g. liquid or gas
• CPC Class Codes: A61F 2250/0039 differing in diameter

Abstract

A router device is a intraluminal prosthesis which is used in the repair of aneurysms and other diseases of the aorta. The device also has applications in other vascular beds. The device incorporates an inflatable cuff or sequence of cuffs at one end for fixation and sealing. This cuff may be placed proximal to branch vessels of the aorta. Attached to the cuff is a tubular graft consisting of a generally cylindrical graft material. The graft material may contain one or more fenestrations, intended to align with branch vessels as they emerge from the parent vessel, the aorta in the preferred embodiment. The device features a deliberate taper of its diameter as the device crosses the area of branch vessels. This taper brings the diameter of the graft material to a lesser diameter than that of the parent vessel, leaving a deliberate and distinct space between the device and the wall of the vessel. This space allows more easily achieved engagement of the branch vessels with stents using standard catheterization techniques.

Claims

1. A router device for repairing a tubular vessel of a patient, where the tubular vessel is joined to at least one branch vessel, the router device comprising:

a) a single wall and skeleton-free tubular graft having a proximal end and a distal end and at least one unobstructed fenestration formed therein before deployment in the patient, said fenestration adapted to receive and affix a stent, and a malleable annulus formed in a side of said tubular graft wherein the inner diameter of the annulus defines the fenestration and where the annulus inner diameter when deformed has a portion adjacent to the stent with a greater width than the outer diameter of the annulus and said fenestration sized and positioned to generally align with the branch vessel;

b) said distal end of the tubular graft having a diameter less than a diameter of the proximal end, and said single wall of the tubular graft including a tapered portion between the proximal and distal ends, wherein said fenestration is positioned within the tapered portion;

c) a cylindrical element including an outer surface that is adapted to be juxtaposed circumferentially to an interior surface of the tubular vessel so as to releasably affix the proximal end of the tubular graft to an interior surface of the tubular vessel so that the tubular graft may be repositioned within the tubular vessel of the patient; and

d) said distal end of the tubular graft configured so as to be suspended within an aneurysm formed in the tubular vessel when the proximal end of the tubular graft is affixed to the interior surface of the tubular vessel by the cylindrical element.

2. The router device of claim 1 wherein the cylindrical element includes an inflatable cuff.

3. The router device of claim 2 wherein the inflatable cuff includes a friction-enhancing outer surface.

4. The router device of claim 3 wherein the friction-enhancing outer surface includes a material that promotes tissue ingrowth.

5. The router device of claim 1 further comprising a deployment catheter having a guidewire lumen and an inflation lumen in fluid communication with the inflatable cuff.

6. The router device of claim 5 wherein the inflatable cuff includes an inflation port having a valve and the deployment catheter includes an inflation stem removably engaging the inflation port and valve.

7. The router device of claim 6 wherein the valve includes a mitre valve and a breakaway valve.

8. The router device of claim 5 further comprising an inflation syringe containing a supply of inflation material, said inflation syringe in fluid communication with the inflation lumen of the deployment catheter.

9. The router device of claim 1 wherein the tubular graft includes a plurality of inflatable cuffs.

10. The router device of claim 1 wherein the distal end of the tubular graft is adapted to receive an endograft.

11. The router device of claim 1 wherein the tubular graft is constructed of a biocompatible synthetic material.

12. The router device of claim 1 wherein said annulus has a first larger circumference joined by a material to a second smaller circumference adjacent and surrounding the fenestration, said annulus formed of a material different from a material of the single wall of the tubular graft and configured so as to deform due to form a deformed portion having a final circumference in size between the first and second circumferences and that engages an exterior surface of the stent which seals against the exterior surface of a stent positioned therein.

13. The router device of claim 12 wherein the annulus is constructed from a bioinert synthetic plastic.

14. The router device of claim 1 wherein the tubular graft is tapered so as to have a generally decreasing diameter when moving from the proximal end to the distal end.

15. A system for repairing a tubular vessel of a patient, where the tubular vessel is joined to at least one branch vessel, the system comprising:

a) a single wall and skeleton-free tubular graft having a proximal end and a distal end and at least one unobstructed fenestration formed therein before deployment in the patient, said fenestration sized and positioned to generally align with the branch vessel said tubular graft further comprising a deformable annulus formed in the side of the graft and disposed about the fenestration;

b) a stent secured within the fenestration and adapted to engage an interior surface of the branch vessel where the inner diameter of the annulus when deformed has a portion adjacent to the stent with a greater width than the outer diameter of the annulus;

c) said distal end of the tubular graft having a diameter less than a diameter of the proximal end of tubular graft, and said single wall of the tubular graft including a tapered portion between the proximal and distal ends, wherein said fenestration is positioned within the tapered portion;

d) a cylindrical element including an outer surface that is adapted to be juxtaposed circumferentially to an interior surface of the tubular vessel so as to releasably affix the proximal end of the tubular graft to an interior surface of the tubular vessel so that the tubular graft may be repositioned within the tubular vessel of the patient;

e) said distal end of the tubular graft configured so as to be suspended within an aneurysm formed in the tubular vessel when the proximal end of the tubular graft is affixed to the interior surface of the tubular vessel by the cylindrical element.

16. The system of claim 15 further comprising an endograft attached to the distal end of the tubular graft.

17. The system of claim 15 wherein the cylindrical element includes an inflatable cuff.

18. The system of claim 17 wherein the inflatable cuff includes a friction-enhancing outer surface.

19. The system of claim 18 wherein the friction-enhancing outer surface includes a material that promotes tissue ingrowth.

20. The system of claim 17 further comprising a deployment catheter having a guidewire lumen and an inflation lumen in fluid communication with the inflatable cuff.

21. The system of claim 20 wherein the inflatable cuff includes an inflation port having a valve and the deployment catheter includes an inflation stem in fluid communication with the inflation lumen and removeably engaging the inflation port and valve.

22. The system of claim 21 wherein the valve includes a mitre valve and a breakaway valve.

23. The system of claim 20 further comprising an inflation syringe containing a supply of inflation material, said inflation syringe in fluid communication with the inflation lumen of the deployment catheter.

24. The system of claim 15 wherein the cylindrical element includes a plurality of inflatable cuffs.

25. The system of claim 15 wherein the tubular graft is constructed of a biocompatible synthetic material.

26. The system of claim 15 wherein the annulus has a first larger circumference joined by a material to a second smaller circumference adjacent and surrounding the fenestration, said annulus formed of a material different from a material of the single wall of the tubular graft and configured so as to deform to form a portion which seals against an exterior surface of a stent positioned therein.

27. The router device of claim 26 wherein the annulus is constructed from a bioinert synthetic plastic.

28. The router device of claim 15 wherein the tubular graft is tapered so as to have a generally decreasing diameter when moving from the proximal end to the distal end.

29. A method for repairing a tubular vessel of a patient, where the tubular vessel is joined to at least one branch vessel, the method comprising the steps of:

a) providing a router device including a single wall and skeleton-free tubular graft having a proximal end and a distal end with a tapered portion between the proximal and distal ends, an inflatable cuff positioned at the proximal end of the tubular graft and at least one unobstructed fenestration formed therein before deployment in the patient, said fenestration sized and positioned to generally align with the branch vessel;

b) inserting a first guidewire into the tubular vessel;

c) collapsing the router device on a deployment catheter;

d) advancing the deployment catheter along the first guidewire into a position where the fenestration is generally aligned with the branch vessel;

e) circumferentially engaging an interior surface of the tubular vessel solely by inflating the inflatable cuff so that the distal end of the tubular graft is freely suspended within an aneurysm formed in the tubular vessel, the distal end capable of limited movement to maintain access to the fenestration in alignment with the branch vessel;

f) examining a position of the tubular graft within the tubular vessel;

g) disengaging the proximal end of the tubular graft from the interior wall of the tubular vessel by deflating the inflatable cuff;

h) repositioning the tubular graft within the tubular vessel;

i) circumferentially engaging an interior surface of the tubular vessel solely by inflating the inflatable cuff so that the distal end of the tubular graft is suspended within the tubular vessel;

j) inserting a second guidewire into the branch vessel;

k) advancing a stent in a collapsed condition along the second guidewire through the branch vessel and into the fenestration to engage an annulus disposed about the fenestration, said annulus having a first circumference defining the fenestration; and

l) expanding the stent to affix it to the fenestration and an interior surface of the branch vessel by deforming the annulus to a second larger circumference about the fenestration and create a sealed region about said stent and when deformed the portion adjacent to the stent has a greater width than the outer diameter of the annulus.

30. The method of claim 29 further comprising the step of attaching an endograft device to the distal end of the tubular graft.

31. The method of claim 29 further comprising the step of performing a computed tomography scan on the patient to determine the proper location of the fenestrations prior to providing the router device of step a).

32. The method of claim 29 wherein the vessel is an abdominal aorta having an aneurysm.

33. The method of claim 29 wherein the vessel is a thoracic aorta having an aneurysm.

34. The method of claim 29 wherein the tubular vessel has an aneurysm downstream of the branched vessel and step d) includes advancing the deployment catheter along the first guidewire into a position where the proximal end of the tubular graft is positioned upstream of the branch vessel so that the fenestration is generally aligned with the branch vessel and the distal end is suspended within the aneurysm.