Electric power steering device for vehicle

• US 10,137,929 B2
• Filed: 01/24/2013
• Issued: 11/27/2018
• Est. Priority Date: 01/24/2013
• Status: Active Grant

• Current Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Original Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Inventors: Aoki, Kenichiro, Shibata, Kenji, Tsujimoto, Takayoshi
• Primary Examiner(s): Tissot, Adam D
• Assistant Examiner(s): Smith, Aaron C
• Application Number:
  US14/650,706
• Publication Number:
  US 20150314804A1
• Time in Patent Office: 2,133 Days
• CPC Class Codes: B62D 5/0463 calculating assisting torque from the motor based on driver input
• CPC Class Codes: B62D 5/0484 for reaction to failures, e.g. limp home

Abstract

An electric power steering device for a vehicle includes a plurality of assist systems electromagnetically driving an electric motor. When a first or second assist system malfunctions, a malfunction state assist amount calculation part calculates an assist amount while decreasing a limit value at the vehicle stopping, to an amount smaller than a limit value at the vehicle moving. When a malfunction such as a disconnection or a fixing of the switching elements occurs in the first or second assist systems on the basis of a judgment result of a malfunction judgment function, an assist amount switching part supplies an assist amount received from the malfunction state assist amount calculation part to first and second motor drive control parts. When a malfunction occurs in one of the first and second assist systems, one of the first and second motor drive control parts drives the motor by using the assist amount.

Claims

1. An electric power steering device for a vehicle, comprising:

at least one electric motor configured to add a predetermined assist force for assisting a steering wheel manipulation by a driver;

a plurality of assist systems including said electric motor, said assist systems electromagnetically driving said electric motor;

an electronic control unit configured to calculate an assist amount representing said predetermined assist force by using a manipulation force input by said driver via a steering wheel and control an assist to said steering wheel manipulation by using at least one of said assist systems on the basis of said calculated assist amount,

wherein when a malfunction occurs in a first assist system of said assist systems, said electronic control unit is configured to;

calculate a non-zero assist amount at one of vehicle stopping and moving while controlling a maximum assist amount at the vehicle stopping representing a non-zero maximum assist force added by said electric motor at the vehicle stopping to an amount smaller than a maximum assist amount at the vehicle moving representing a maximum assist force added by said electric motor at the vehicle moving;

control the assist to said steering wheel manipulation by using a second assist system, of said assist systems, other than said first assist system where the malfunction occurs, on the basis of said calculated non-zero assist amount at the vehicle stopping or moving;

when the vehicle is stopped, control the assist to said steering wheel manipulation by using the second assist system on the basis of said calculated non-zero assist amount at the vehicle stopping; and

when an acquired temperature acquired at a portion which generates heat due to the driving of said electric motor included in at least said second assist system of said assist systems exceeds a first predetermined temperature, calculate the non-zero assist amounts at the vehicle stopping while decreasing said non-zero maximum assist amount at the vehicle stopping as said acquired temperature rises.

2. The electric power steering device for the vehicle of claim 1, wherein said maximum assist amount at the vehicle moving is determined as an amount smaller than or equal to an assist amount representing an upper limit of an assist force capable of being generated by said electric motor included in said second assist system.

3. The electric power steering device for the vehicle of claim 1, wherein when the malfunction occurs in the first assist system, said electronic control unit is configured to calculate one of the non-zero assist amounts at the vehicle stopping and moving on the basis of a relationship between the manipulation force input by said driver and the assist amount representing the assist force added by said electric motor at the vehicle stopping or moving.

4. The electric power steering device for the vehicle of claim 3, wherein a relationship between the manipulation force and the assist amount under a state where no malfunction occurs in said assist systems is employed as said relationship between the manipulation force input by said driver and the assist amount representing the assist force added by said electric motor.

5. The electric power steering device for the vehicle of claim 1, wherein said electronic control unit is configured to set the same amount to said maximum assist amounts at the vehicle stopping and moving, respectively only when said acquired temperature is lower than a second predetermined temperature for judging if said maximum assist amount at the vehicle stopping should be decreased.

6. The electric power steering device for the vehicle of claim 5, wherein said electronic control unit is configured to determine said maximum assist amounts at the vehicle stopping and moving as an assist amount representing an upper limit of the assist force capable of being generated by said electric motor included in said second assist system.

7. The electric power steering device for the vehicle of claim 5, wherein said second predetermined temperature for judging if said maximum assist amount at the vehicle stopping should be decreased is determined as a temperature lower than said first predetermined temperature for judging if said maximum assist amount at the vehicle moving should be decreased.

8. The electric power steering device for the vehicle of claim 7, wherein said first predetermined temperature for judging if said maximum assist amount at the vehicle moving is determined as a temperature judged that said acquired temperature cannot reach within a predetermined target time period by the manipulation of said steering wheel by said driver at the vehicle stopping on the basis of a balance of heat generation and radiation amounts at a portion which generates heat due to the driving of said electric motor.

9. The electric power steering device for the vehicle of claim 1, wherein said assist systems include a plurality of wire winding groups provided in said electric motor and drive circuits connected to said wire winding groups, respectively.