Integrated solenoid valve for an electronic faucet

• US 10,138,622 B2
• Filed: 08/25/2016
• Issued: 11/27/2018
• Est. Priority Date: 03/15/2013
• Status: Active Grant

• Current Assignee: Delta Faucet Company (Masco Corporation)
• Original Assignee: Delta Faucet Company (Masco Corporation)
• Inventors: Thomas, Kurt J., Brown, Derek A., Sawaski, Joel D.
• Primary Examiner(s): Bastianelli, John
• Application Number:
  US15/247,378
• Publication Number:
  US 20160362877A1
• Time in Patent Office: 824 Days
• Field of Search: 25112904, 137801, 137551, 137468, 236 1212, 236 122, 236 93 R- 93 B
• CPC Class Codes: E03C 1/0404 Constructional or functional features of the spout
• CPC Class Codes: E03C 1/055 Electrical control devices, e.g. with push buttons, control panels or the like
• CPC Class Codes: E03C 1/057 touchless, i.e. using sensors
• CPC Class Codes: E03C 2001/0418 having temperature indicating means
• CPC Class Codes: F16K 19/006 Specially adapted for faucets
• CPC Class Codes: F16K 31/0603 Multiple-way valves
• CPC Class Codes: F16K 31/0675 Electromagnet aspects, e.g. electric supply therefor
• CPC Class Codes: F16K 31/082 using a electromagnet and a permanent magnet
• CPC Class Codes: F16K 31/402 acting on a diaphragm
• CPC Class Codes: Y10T 137/7737 Thermal responsive
• CPC Class Codes: Y10T 137/9464 Faucets and spouts

Abstract

An electrically operable valve assembly for an electronic faucet includes a valve housing having an interior region for receiving a fluid, a solenoid valve, and a temperature sensor positioned outside the interior region. A heat transfer device extends between the temperature sensor and the interior region to transfer heat from fluid in the interior region to the temperature sensor. A controller is in communication with the temperature sensor and operative to control the solenoid valve.

Claims

1. An electronic faucet comprising:

a valve assembly including a valve housing having an interior region for receiving a fluid, a solenoid valve positioned to control fluid flow through the interior region, the solenoid valve including a solenoid coil and a moveable valve member operably coupled to the solenoid coil;

a controller operably coupled to the solenoid valve, the controller including an electronic circuit board coupled to the valve assembly and a processor mounted to the electronic circuit board to control the solenoid valve, the solenoid coil being mounted to the electronic circuit board;

a temperature sensor mounted to the electronic circuit board; and

a heat transfer device extending between the temperature sensor and the interior region to transfer heat from fluid in the interior region to the temperature sensor.

2. The electronic faucet of claim 1, further comprising:

a spout; and

a fluid supply conduit supported by the spout and in fluid communication with the interior region of the valve housing.

3. The electronic faucet of claim 1, wherein the electronic circuit board and the temperature sensor are positioned outside of the valve housing.

4. The electronic faucet of claim 1, wherein the heat transfer device includes a rivet, the rivet includes a hollow shaft portion and ahead portion, and the hollow shaft portion is configured to receive fluid from the interior region of the valve housing.

5. The electronic faucet of claim 4, wherein the heat transfer device further includes a thermally conductive pad positioned between the rivet and the temperature sensor for transferring heat from the rivet to the temperature sensor.

6. The electronic faucet of claim 1, wherein the controller is operative to control the solenoid valve based on output from the temperature sensor.

7. The electronic faucet of claim 1, wherein the temperature sensor includes a thermistor.

8. The electronic faucet of claim 1, further comprising:

a secondary dispensing device including a spout, a fluid supply conduit supported by the spout, and electronics;

wherein the controller includes a port, the electronics of the secondary dispensing device operably coupled to the port of the controller, the controller being operative to at least one of control and power the electronics of the secondary dispensing device via the port to control fluid flow through the fluid supply conduit of the secondary dispensing device.

9. An electrically operable valve assembly for an electronic faucet comprising:

a valve housing including an interior region for receiving a fluid;

a solenoid valve;

a temperature sensor positioned outside the interior region;

a heat transfer device extending between the temperature sensor and the interior region to transfer heat from fluid in the interior region to the temperature sensor; and

a controller in communication with the temperature sensor and operative to control the solenoid valve;

wherein the heat transfer device includes a rivet, the rivet includes a hollow shaft portion and a head portion, and the hollow shaft portion is configured to receive fluid from the interior region of the valve housing.

10. The electrically operable valve of claim 9, wherein the heat transfer device further includes a thermally conductive pad positioned between the rivet and the temperature sensor for transferring heat from the rivet to the temperature sensor.

11. An electrically operable valve assembly for an electronic faucet comprising:

a valve housing including an interior region for receiving a fluid;

a solenoid valve;

a temperature sensor positioned outside the interior region;

a heat transfer device extending between the temperature sensor and the interior region to transfer heat from fluid in the interior region to the temperature sensor; and

a controller in communication with the temperature sensor and operative to control the solenoid valve;

wherein;

the solenoid valve includes a solenoid coil and a moveable valve member operably coupled to the solenoid coil; and

the controller includes an electronic circuit board coupled to the valve housing, and a processor mounted to the electronic circuit board to control the solenoid valve, the solenoid coil being mounted to the circuit board.

12. The electrically operable valve of claim 11, wherein the solenoid coil includes at least one conductive element, the solenoid coil being directly mounted to the electronic circuit board by way of the at least one conductive element being received by at least one opening in the electronic circuit board.

13. The electrically operable valve of claim 11, further comprising a detection sensor operative to provide a signal to the controller, the controller being operative to at least one of open and close the solenoid valve based on the signal provided by the detection sensor.

14. The electrically operable valve of claim 11, wherein the controller includes a port in communication with the processor, the port being releasably coupled to electronics of a secondary dispensing device.

15. The electrically operable valve of claim 11, wherein the controller includes an electronic circuit board coupled to the valve housing, and the temperature sensor is mounted to the electronic circuit board.

16. The electrically operable valve of claim 15, wherein the electronic circuit board and the temperature sensor are positioned outside of the valve housing.

17. The electrically operable valve of claim 11, wherein the valve housing includes an outer wall defining the interior region, and the heat transfer device extends into the interior region through an opening formed in the outer wall.

18. The electrically operable valve of claim 17, further including an o-ring seal positioned in the opening between the heat transfer device and the outer wall of the valve housing.

19. The electrically operable valve of claim 11, wherein the controller is operative to control the solenoid valve based on output from the temperature sensor.

20. The electrically operable valve of claim 11, wherein the temperature sensor includes a thermistor.