Device and method for continuously inspecting containers

• US 10,139,351 B2
• Filed: 04/27/2018
• Issued: 11/27/2018
• Est. Priority Date: 12/23/2014
• Status: Active Grant

• Current Assignee: Krones AG (Krones)
• Original Assignee: Krones AG (Krones)
• Inventors: Piana, Stefan, Richter, Stefan
• Primary Examiner(s): Punnoose, Roy M
• Application Number:
  US15/965,056
• Publication Number:
  US 20180246042A1
• Time in Patent Office: 214 Days
• Field of Search: 3562401
• CPC Class Codes: B65G 17/26 comprising a series of co-operating units, e.g. interconnected by pivots
• CPC Class Codes: B65G 2201/0244 Bottles
• CPC Class Codes: B65G 2207/08 Adjustable and/or adaptable to the article size
• CPC Class Codes: B65G 23/23 of electric linear motors
• CPC Class Codes: B65G 47/244 by turning them about an axis substantially perpendicular to the conveying plane
• CPC Class Codes: B65G 47/2445 by means of at least two co-operating endless conveying elements
• CPC Class Codes: B65G 54/02 electrostatic, electric, or magnetic
• CPC Class Codes: G01N 2021/845 Objects on a conveyor
• CPC Class Codes: G01N 21/9009 Non-optical constructional details affecting optical inspection, e.g. cleaning mechanisms for optical parts, vibration reduction
• CPC Class Codes: G01N 2201/062 LED's

Abstract

The present invention provides an inspection device for continuously inspecting supplied containers, in particular bottles, comprising a feed conveying apparatus, which may be embodied to supply containers to the inspection device in succession, and which may include one or more of at least one inspection apparatus, which is embodied to inspect the supplied containers, a discharge conveying apparatus, which is embodied to discharge the inspected containers, and a throughput station for the containers, arranged between the feed conveying apparatus and the discharge conveying apparatus, wherein the throughput station has a transportation apparatus with an individual drive and a plurality of conveying means movable by means of the individual drive in an individual manner and independently from one another, said transportation apparatus being embodied to convey the containers from the feed conveying apparatus to the discharge conveying apparatus.

Claims

1. An inspection device for continuously inspecting fed containers, in particular bottles, comprising:

a feed conveying device configured to feed containers to the inspection device in succession,

a discharge conveying device configured to discharge the inspected containers,

a throughput station for the containers, which is arranged between the feed conveying device and the discharge conveying device, and

a bottom inspection station in an area of the throughput station, said bottom inspection station being configured to inspect bottoms of passing containers,

wherein the throughput station comprises a conveyor arrangement with an individual drive and a plurality of conveying units, which are movable by means of the individual drive individually and independently of one another, the conveyor arrangement being configured to convey the containers from the feed conveying device to the discharge conveying device,

wherein the individual drive is a linear motor drive,

wherein the plurality of conveying units are configured as carriages, which are movable individually and independently of one another via magnetic interaction with the linear motor drive, and

wherein the conveyor arrangement additionally comprises an open-loop and/or closed-loop control unit, which is configured to move the conveying units from a pick-up site for the containers at the feed conveying device to a discharge site for the containers at the discharge conveying device.

2. The inspection device according to claim 1, further comprising a first inspection station arranged near the feed conveying device and configured to inspect the containers from a side, and/or a second inspection station arranged near the discharge conveying device and configured to inspect the containers from the side.

3. The inspection device according to claim 2, wherein the first and/or second inspection stations comprises an optical system with a camera, said optical system being configured such that the side of the container to be inspected is detected within a predetermined angular area.

4. The inspection device according to claim 3, wherein an angular area inspected by the first inspection station is smaller than an angular area inspected by the second inspection station.

5. The inspection device according to claim 1, wherein the bottom inspection station comprises a camera configured to record an image of a bottom of each container passing the bottom inspection station of the containers.

6. The inspection device according to claim 5, wherein the bottom inspection station further comprises a flash lamp for illuminating the bottom of each container passing the bottom inspection station of the containers.

7. The inspection device according to claim 1, wherein each of the plurality of conveying units comprises a holding device, in particular a clamp, configured to hold at least one container.

8. The inspection device according to claim 7, wherein the holding device is vertically adjustable.

9. The inspection device according to claim 7, wherein the holding device is displaceable relative to the conveying unit.

10. The inspection device according to claim 7, wherein the holding device is pivotable.

11. The inspection device according to claim 7, wherein the holding device comprises an elastomeric coating.

12. A method of continuously inspecting containers, in particular bottles, comprising the following steps:

successively feeding containers to a throughput station of an inspection device,

conveying the fed containers in the throughput station,

inspecting a bottom section of the fed containers in the throughput station, and

discharging the inspected containers,

wherein the fed containers are conveyed in the throughput station by means of a conveyor arrangement comprising an individual drive and a plurality of conveying units movable individually and independently of one another by means of the individual drive,

wherein the individual drive is a linear motor drive, and

wherein the conveying units are configured as carriages, which are movable in a controlled manner through magnetic interaction with the linear motor drive.

13. The method according to claim 12, further comprising:

inspecting the containers from a side before entering the throughput station, and/or

inspecting the containers from a same or a different side after leaving the throughput station.

14. The method according to claim 13, further comprising:

rotating the containers during transfer from a pick-up site for the containers at a feed conveying device to a discharge site for the containers at a discharge conveying device.

15. The method according to claim 14, wherein the containers are rotated at least one of during pick-up from the feed conveying device and during transfer to the discharge conveying device.