Methods and systems for monitoring quality of hydraulic fluid in electro-hydraulic (EH) valve

• US 10,139,375 B2
• Filed: 09/01/2016
• Issued: 11/27/2018
• Est. Priority Date: 09/01/2016
• Status: Active Grant

• Current Assignee: Caterpillar Incorporated
• Original Assignee: Caterpillar Incorporated
• Inventors: Ge, Xinyu, Gu, Hua
• Primary Examiner(s): Olamit, Justin
• Application Number:
  US15/253,911
• Publication Number:
  US 20180059069A1
• Time in Patent Office: 817 Days
• CPC Class Codes: F16K 11/07 with cylindrical slides
• CPC Class Codes: F16K 37/005 for measuring fluid parameters F16K37/0033 takes precedence
• CPC Class Codes: F16K 37/0091 by measuring fluid parameters
• CPC Class Codes: G01N 2291/012 Phase angle
• CPC Class Codes: G01N 2291/022 Liquids
• CPC Class Codes: G01N 2291/0258 Structural degradation, e.g. fatigue of composites, ageing of oils
• CPC Class Codes: G01N 29/032 by measuring attenuation of acoustic waves
• CPC Class Codes: G01N 29/036 by measuring frequency or resonance of acoustic waves
• CPC Class Codes: G01N 29/34 Generating the ultrasonic, sonic or infrasonic waves , e.g. electronic circuits specially adapted therefor
• CPC Class Codes: G01N 29/348 with frequency characteristics, e.g. single frequency signals, chirp signals measuring frequency of mechanical vibrations or acoustic waves in general G01H1/06, G01H3/04; measuring frequency or analysing frequency spectra G01R23/00

Abstract

A method for monitoring quality of a hydraulic fluid in an electro-hydraulic (EH) valve is disclosed. The method includes applying predetermined signal to a solenoid coil, surrounding a pusher pin in EH valve, to facilitate oscillation of a pusher pin in EH valve to change static friction between the pusher pin and a cavity of EH valve, to dynamic friction. EH valve includes a housing defining the cavity having an end wall. Cavity slidably receiving the pusher pin having a first end and a second end. The hydraulic fluid is received between the first end of the pusher pin and the end wall. The oscillation of the pusher pin generates an acoustic wave that propagates through the hydraulic fluid. The method further includes determining the quality of the hydraulic fluid based on one or more characteristics of the acoustic wave detected by an acoustic sensor positioned on the end wall.

Claims

1. A method for monitoring a quality of a hydraulic fluid in an electro-hydraulic (EH) valve, the method comprising:

applying a predetermined signal to a solenoid coil, surrounding a pusher pin in the EH valve, to facilitate oscillation of the pusher pin to change static friction, between the pusher pin and a cavity of the EH valve, to dynamic friction,

the EH valve comprising a housing defining the cavity,

the cavity having an end wall,

the cavity slidably receiving the pusher pin,

the pusher pin having a first end and a second end,

the hydraulic fluid being received between the first end of the pusher pin and the end wall,

the oscillation of the pusher pin generating an acoustic wave that propagates through the hydraulic fluid; and

determining the quality of the hydraulic fluid based on one or more characteristics of the acoustic wave detected by an acoustic sensor positioned on the end wall.

2. The method of claim 1, wherein the housing of the EH valve defines one or more fluid paths, wherein the quality of the hydraulic fluid is determined when the EH valve operates in a configuration where each of the one or more fluid paths are fluidly decoupled one from another.

3. The method of claim 1, wherein the predetermined signal, applied to the solenoid coil, is of a first frequency.

4. The method of claim 3 further comprising:

detecting the acoustic wave during a first time duration;

detecting the acoustic wave during a second time duration,

wherein the one or more characteristics of the acoustic wave include one or more first characteristics of the acoustic wave detected during the first time duration and one or more second characteristics of the acoustic wave detected during the second time duration,

wherein the first time duration and the second time duration are consecutive time durations, and

wherein the one or more characteristics of the acoustic wave comprise an amplitude of the acoustic wave, a frequency of the acoustic wave, and a phase of the acoustic wave.

5. The method of claim 4 further comprising:

comparing the one or more first characteristics of the acoustic wave with the one or more second characteristics of the acoustic wave, and

determining whether a variance between the one or more first characteristics of the acoustic wave and the one or more second characteristics of the acoustic wave is within a tolerance range, the variance being determined based on the comparison.

6. The method of claim 5, wherein a predetermined signal of a second frequency is applied to the solenoid coil based on determining whether the variance is within the tolerance range, wherein the predetermined signal of the second frequency facilitates generation of another acoustic wave based on the oscillation of the pusher pin, and wherein the other acoustic wave propagates through the hydraulic fluid to the acoustic sensor.

7. The method of claim 6, wherein the quality of the hydraulic fluid is determined based on a comparison of one or more characteristics of the other acoustic wave with a predetermined threshold value of a corresponding characteristic.

8. The method of claim 7 further comprising determining, by a temperature sensor disposed in the cavity, a temperature of the hydraulic fluid, wherein the predetermined threshold value of the corresponding characteristic is determined based on the temperature of the hydraulic fluid.

9. An electro-hydraulic (EH) valve comprising:

a housing defining a cavity having an end wall;

a pusher pin slidably received in the cavity, the pusher pin having a first end and a second end, wherein the first end of the pusher pin is proximate to the end wall, wherein a hydraulic fluid is received between the first end of the pusher pin and the end wall;

an acoustic sensor disposed on the end wall; and

a solenoid coil surrounding the pusher pin, wherein an actuation of the solenoid coil controls a movement of the pusher pin in the cavity, the solenoid coil being configured to receive a predetermined signal to facilitate oscillation of the pusher pin to change static friction between the pusher pin and the cavity, to dynamic friction,

wherein the oscillation of the pusher pin generates an acoustic wave that propagates through the hydraulic fluid,

wherein the acoustic sensor is configured to detect the acoustic wave through the hydraulic fluid, and

wherein a controller determines a quality of the hydraulic fluid based on one or more characteristics of the acoustic wave detected by the acoustic sensor.

10. The EH valve of claim 9, wherein the pusher pin has a first portion and a second portion, wherein the first portion corresponds to a spool proximate to the end wall, and wherein the second portion of the pusher pin is surrounded by the solenoid coil.

11. The EH valve of claim 9, wherein the housing further defines one or more fluid paths, wherein a position of the pusher pin in the cavity controls fluid communication among the one or more fluid paths.

12. The EH valve of claim 9, wherein the predetermined signal, applied to the solenoid coil, is of a first frequency.

13. The EH valve of claim 12, wherein the acoustic wave is detected during a first time duration,

wherein the acoustic wave is detected during a second time duration,

wherein the one or more characteristics of acoustic wave include one or more first characteristics of the acoustic wave detected during the first time duration, and one or more second characteristics of the acoustic wave detected during the second time duration,

wherein the first time duration and the second time duration are consecutive time durations.

14. The EH valve of claim 13, wherein the controller compares the one or more first characteristics of the acoustic wave with the one or more second characteristics of the acoustic wave, to determine a variance between the one or more first characteristics and the one or more second characteristics.

15. The EH valve of claim 14, wherein the controller applies the predetermined signal of a second frequency to the solenoid coil based on a determination whether the variance is within a tolerance range, wherein the predetermined signal of the second frequency facilitates generation of another acoustic wave based on the oscillation of the pusher pin, wherein the other acoustic wave propagates through the hydraulic fluid to the acoustic sensor.

16. The EH valve of claim 15, wherein the controller compares the one or more characteristics of the other acoustic wave with a predetermined threshold value of corresponding characteristic to determine the quality of the hydraulic fluid.

17. The EH valve of claim 15 further comprising a temperature sensor, disposed in the cavity between the first end of the pusher pin and the end wall, configured to measure a temperature of the hydraulic fluid, wherein the predetermined threshold value of each of the one or more characteristics is determined based on the temperature of the hydraulic fluid.

18. An electro-hydraulic (EH) valve system for monitoring a quality of a hydraulic fluid used in the EH valve system, the EH valve system comprising:

an EH valve comprising;

a housing defining a cavity having an end wall,

a pusher pin slidably received in the cavity, the pusher pin having a first end and a second end, wherein the first end of the pusher pin is proximate to the end wall, wherein the hydraulic fluid is received between the first end of the pusher pin and the end wall,

an acoustic sensor disposed on the end wall, and

a solenoid coil surrounding the pusher pin, wherein an actuation of the solenoid coil controls a movement of the pusher pin in the cavity; and

a controller communicatively coupled to the acoustic sensor, the controller being configured to;

apply a predetermined signal to the solenoid coil to facilitate oscillation of the pusher pin to change static friction between the pusher pin and the cavity, to dynamic friction, wherein the oscillation of the pusher pin generates an acoustic wave that propagates through the hydraulic fluid,

receive a voltage signal, from the acoustic sensor, corresponding to the acoustic wave detected by the acoustic sensor,

determine one or more characteristics of the acoustic wave based on one or more characteristics of the voltage signal, and

determine the quality of the hydraulic fluid based on the one or more characteristics of the acoustic wave.

19. The EH valve system of claim 18, wherein the controller is further configured to determine one or more first characteristics of the acoustic wave detected during a first time duration and one or more second characteristics of the acoustic wave detected during a second time duration, wherein the first time duration and the second time duration are consecutive time durations, and wherein the one or more first characteristics and the one or more second characteristics constitute the one or more characteristics of the acoustic wave.

20. The EH valve system of claim 19, wherein the controller is further configured to:

compare the one or more first characteristics of the acoustic wave, with the one or more second characteristics of the acoustic wave, and

determine a variance between the one or more first characteristics and the one or more second characteristics based on the comparison, wherein the quality of the hydraulic fluid is determined based at least on the variance.