High speed communication jack

• US 10,141,698 B2
• Filed: 05/04/2016
• Issued: 11/27/2018
• Est. Priority Date: 02/13/2012
• Status: Active Grant

• Current Assignee: Sentinel Connector Systems, Inc.
• Original Assignee: Sentinel Connector Systems, Inc.
• Inventors: Robinson, Brett D.
• Primary Examiner(s): Lee, Benny
• Assistant Examiner(s): Rahman, Hafizur
• Application Number:
  US15/146,008
• Publication Number:
  US 20160248206A1
• Time in Patent Office: 937 Days
• Field of Search: 333 5
• CPC Class Codes: H01R 13/646 specially adapted for high-frequency, e.g. structures providing an impedance match or phase match non-coaxed protective earth or shield arrangements H01R13/648; coaxed connectors specially adapted for high frequency H01R24/40
• CPC Class Codes: H01R 13/6474 by variation of conductive properties, e.g. by dimension variations
• CPC Class Codes: H01R 13/6581 Shield structure
• CPC Class Codes: H01R 13/6625 with capacitive component
• CPC Class Codes: H01R 13/6658 on printed circuit board H01R13/6666 - H01R13/6691 take precedence
• CPC Class Codes: H01R 13/7195 with planar filters with openings for contacts
• CPC Class Codes: H01R 2107/00 Four or more poles
• CPC Class Codes: H01R 24/64 for high frequency, e.g. RJ 45
• CPC Class Codes: H01R 43/205 with a panel or printed circuit board
• CPC Class Codes: H05K 1/0218 by printed shielding conductors, ground planes or power plane H05K1/0236 takes precedence
• CPC Class Codes: H05K 1/0228 Compensation of cross-talk by a mutually correlated lay-out of printed circuit traces, e.g. for compensation of cross-talk in mounted connectors balanced signal pairs H05K1/0245
• CPC Class Codes: H05K 1/09 Use of materials for the conductive, e.g. metallic pattern
• CPC Class Codes: H05K 1/115 Via connections; Lands around holes or via connections H05K1/112 takes precedence
• CPC Class Codes: H05K 1/162 incorporating printed capacitors
• CPC Class Codes: Y10T 29/49165 by forming conductive walled aperture in base
• CPC Class Codes: Y10T 29/49218 with deforming

Abstract

A circuit board for a high speed communication jack including a rigid circuit board in the housing having a substrate, a plurality of vias extending through the substrate with each via being configured to accommodate a pin on the housing, a plurality of traces on a middle layer in the substrate, with each trace extending from a corresponding one of the plurality of vias, a first shielding layer on a first side of the middle layer in the substrate, a second shielding layer on a second side of the middle layer in the substrate, and a third shielding layer adjacent to the second shielding layer.

Claims

1. A circuit board for a high speed communication jack having a housing, the circuit board disposed within the housing and including:

a substrate,

a plurality of vias extending through the substrate with each respective via being configured to accommodate a corresponding pin on the housing,

a plurality of traces on a layer in the substrate, with each trace extending from a corresponding one of the plurality of vias;

a first shielding layer on a first side of the layer in the substrate;

a second shielding layer on a second side of the layer in the substrate; and

a third shielding layer adjacent to the second shielding layer;

wherein, when energized, each first trace of the plurality of traces is differentially matched to a second adjacent trace of the plurality of traces to defined a matched pair of traces and an impedance value of the first trace in the matched pair of traces is adjusted to be substantially equal to an impedance value of the second trace in the matched pair of traces.

2. The circuit board of claim 1 wherein a width, height or length of each trace in the matched set of traces is adjusted such that the impedance of the first trace matches the impedance of the second trace.

3. The circuit board of claim 1 wherein the impedance of the first trace and second trace of each matched pair are adjusted such that the traces are matched when a first signal is transmitted on the first trace and a second signal is transmitted on the second trace.

4. The circuit board of claim 1 wherein each of the plurality of traces are plated in gold.

5. The circuit board of claim 1, wherein the substrate includes a dielectric material having a dielectric constant greater than 3.0.

6. The circuit board of claim 1 wherein a capacitor is formed around a periphery of each via by a trace layer and a first return signal layer embedded in a dielectric layer.

7. The circuit board of claim 6 wherein a second return signal layer is formed in the dielectric layer below the first return signal layer to form a second capacitor between the first return signal layer and the second return signal layer.

8. The circuit board of claim 7 wherein the distance between the first return signal layer and second return signal layer is adjusted to adjust the value of the second capacitor between 0.1 pf and 0.5 pf.

9. The circuit board of claim 6 wherein a distance between the first return signal layer and the trace layer is adjusted such that the capacitor has a value of between approximately 0.1 pf and approximately 0.5 pf.

10. The circuit board of claim 6 wherein each respective capacitor, trace layer and first return signal layer form a common mode filter with the matched set of traces.

11. The circuit board of claim 10 wherein the value of the capacitor is adjusted such that the common mode filter prevents reflections of signals from the matched traces.

12. The circuit board of claim 11 including a shielding tab on a side of the substrate opposite the first shielding layer.

13. A method of forming a circuit board, the method including:

forming a first layer,

forming a second layer of a dielectric material on a side of the first layer,

forming a third layer on a side of the second layer opposite the first layer and having a grounding plane made from a conductive material;

forming a fourth layer on a side of the third layer opposite the second layer and made of a dielectric material;

forming a fifth layer on a side of the fourth layer opposite the third layer and having a grounding plane made of a conductive material;

forming a sixth layer formed on a side of the fifth layer opposite the fourth layer and made of a dielectric material;

forming a seventh layer formed on a side of the sixth layer opposite the fifth layer and having a grounding plane made of a conductive material; and

forming vias through the first layer, second layer, third layer, fourth layer, fifth layer, sixth layer and seventh layer,

wherein the third layer includes a plurality of traces extending from each via, a capacitor is formed around a periphery of each respective via by the combination of one of the plurality of traces on the first layer, the second layer and the third layer and the depth of the second layer is adjusted such that the capacitor in each respective via has a value of between approximately 0.1 pf and approximately 0.5 pf.

14. A circuit board for a high speed communication jack having a housing, the circuit board disposed within the housing and including:

a substrate,

a plurality of vias extending through the substrate with each respective via being configured to accommodate a corresponding pin on the housing,

a plurality of traces on a layer in the substrate, with each trace extending from a corresponding one of the plurality of vias;

a first shielding layer on a first side of the layer in the substrate;

a second shielding layer on a second side of the layer in the substrate; and

a third shielding layer adjacent to the second shielding layer;

wherein a capacitor is formed around a periphery of each respective via by a trace layer and a return signal layer embedded in a dielectric layer and a distance between the return signal layer and the trace layer is adjusted such that the capacitor has a value of between approximately 0.1 pf and approximately 0.5 pf.

15. A circuit board for a high speed communication jack having a housing, the circuit board disposed within the housing and including:

a substrate,

a plurality of vias extending through the substrate with each via being configured to accommodate a pin on the housing,

a plurality of traces on a layer in the substrate, with each trace extending from a corresponding one of the plurality of vias;

a first shielding layer on a first side of the layer in the substrate;

a second shielding layer on a second side of the layer in the substrate; and

a third shielding layer adjacent to the second shielding layer;

wherein a capacitor is formed around a periphery of each respective via by a trace layer and a return signal layer embedded in a dielectric layer, the capacitor, trace layer and return signal layer form a common mode filter with the matched set of traces, and the value of the capacitor is adjusted such that the common mode filter prevents reflections of signals from the matched traces.

16. A circuit board for a high speed communication jack including:

a first layer,

a second layer of a dielectric material on a side of the first layer,

a third layer on a side of the second layer opposite the first layer and having a grounding plane made from a conductive material;

a fourth layer on a side of the third layer opposite the second layer and made of a dielectric material;

a fifth layer on a side of the fourth layer opposite the third layer and having a grounding plane made of a conductive material;

a sixth layer formed on a side of the fifth layer opposite the fourth layer and made of a dielectric material;

a seventh layer formed on a side of the sixth layer opposite the fifth layer and having a grounding plane made of a conductive material; and

a plurality of vias extending through the first, second, third, fourth, fifth sixth and seventh layers, with each via being configured to accommodate a pin on the housing,

wherein the third layer includes a plurality of traces extending from each via, a capacitor is formed around a periphery of each respective via by the combination of one of the plurality of traces on the first layer, the second layer and the third layer and the depth of the second layer is adjusted such that the capacitor in each respective via has a value of between approximately 0.1 pf and approximately 0.5 pf.

17. The circuit board of claim 16 including a plurality of grounding vias formed through the first, second, third, fourth, fifth sixth and seventh layers.