Identification of filter media within a filtration system

• US 10,143,948 B2
• Filed: 08/10/2016
• Issued: 12/04/2018
• Est. Priority Date: 08/14/2015
• Status: Active Grant

• Current Assignee: 3M Innovative Properties Company (3M Company)
• Original Assignee: 3M Innovative Properties Company (3M Company)
• Inventors: Bonifas, Andrew P., Amell, Nicholas G., Jesme, Ronald D., Maki, Jeffrey M., Hable, Brock A., Kim, Jaewon
• Primary Examiner(s): Wang, Jack K
• Application Number:
  US15/749,350
• Publication Number:
  US 20180221795A1
• Time in Patent Office: 846 Days
• Field of Search: 340607
• CPC Class Codes: B01D 2201/52 Filter identification means
• CPC Class Codes: B01D 2201/56 Wireless systems for monitoring the filter
• CPC Class Codes: B01D 27/101 Filter condition indicators
• CPC Class Codes: B01D 35/143 Filter condition indicators
• CPC Class Codes: B01D 46/0086 Filter condition indicators
• CPC Class Codes: B01D 46/429 Means for wireless communication

Abstract

In general, techniques are described for filter media monitoring within a filtration system. The filter media monitoring techniques described herein include, for example, direct contact with the filter media, e.g., a sensor may be located inside a boundary defined by a surface of the filter media, or indirect contact with the filter media, e.g., a sensor may be located outside the boundary defined by the surface of the filter media such that the sensor does not make direct physical contact with the filter media being monitored.

Claims

1. A filter cartridge comprising:

a filter housing comprising an inlet through which untreated fluid enters and an outlet from which treated fluid exits;

a filter media contained within the filter housing configured to treat the fluid passing through the filter housing;

a region of the filter housing configured to connect to a fluid manifold connecting the inlet and the outlet; and

an electromagnetic identification device attached to or within the filter housing and configured to modify an electromagnetic field generated by a filter media sensor system,

wherein the identification device is configured to have a resonant frequency that is higher than a base frequency of the electromagnetic field generated by the filter media sensor system.

2. The filter cartridge of claim 1, wherein the identification device comprises an electrically conductive material.

3. The filter cartridge of claim 1, wherein the identification device comprises a magnetic material.

4. The filter cartridge of claim 1, wherein the identification device comprises a dielectric material.

5. The filter cartridge of claim 1, wherein the resonant frequency of the identification device is greater than 10 GHz.

6. The filter cartridge of any one of claim 1, wherein the modification to the electromagnetic field by the identification device is indicative to a filter media parameter.

7. The filter cartridge of any one of claim 1, wherein the modification to the electromagnetic field by the identification device is used to determine a distance of the filter housing relative to the fluid manifold.

8. The filter cartridge of any one of claim 1, wherein the modification to the electromagnetic field by the identification device is used to determine an orientation of the filter housing relative to the fluid manifold.

9. The filter cartridge of any one of claim 1, wherein the modification to the electromagnetic field is changed by the presence of moisture at the identification device.

10. A filtration system comprising:

a filter housing comprising an inlet through which untreated fluid enters and an outlet from which treated fluid exits;

a filter media contained within the filter housing configured to filter particles from the fluid passing through the filter housing;

a filter sensor comprising an antenna and a controller electrically coupled to the antenna and configured to drive an electric signal through the antenna to generate an electromagnetic signal configured to couple to at least a portion of the filter media via near-field coupling; and

an electromagnetic identification device disposed on or in the filter housing and configured to modify the electromagnetic field generated by the filter sensor.

11. The filtration system of claim 10, wherein the controller is configured to detect a change to at least one characteristics of the antenna influenced by the modification of the magnetic field by the identification device and, based on the detected change to the characteristic, to identify a type of the filter media.

12. The filtration system of claim 10, wherein the controller is configured detect at least one characteristics of the antenna influenced by the filter media contained within the filter housing and, based on the detected characteristic, determine a remaining filter capacity of the filter media.

13. The filtration system of claim 11, wherein the at least one characteristic of the antenna detected by the controller comprises one of an inductance, capacitance, reactance, impedance, equivalent series resistance, equivalent parallel resistance, quality factor and resonant frequency.

14. The filtration system of claim 10,

wherein the controller is configured to detect the at least one characteristic of the antenna that is influenced by a material property of the filter media that changes over time during filtration of a fluid by the filter media, and

wherein the material property is one of an electrical conductivity, magnetic permeability, magnetic loss tangent, magnetic coercively, magnetic saturation, dielectric constant, dielectric loss tangent or dielectric strength of the filter media.