Vehicle wash control system

• US 10,144,396 B1
• Filed: 08/10/2017
• Issued: 12/04/2018
• Est. Priority Date: 08/10/2017
• Status: Active Grant

• Current Assignee: Cleaning Systems, LLC
• Original Assignee: Cleaning Systems, Inc.
• Inventors: Krause, David R., Pansier, Donald J., Mathys, Daniel J., Smith, Kenneth R.
• Primary Examiner(s): Markoff, Alexander
• Application Number:
  US15/674,111
• Time in Patent Office: 481 Days
• CPC Class Codes: B60S 3/004 Conveyors for vehicle cleaning apparatus
• CPC Class Codes: B60S 3/04 for exteriors of land vehicles B60S3/002, B60S3/004 take precedence; specially adapted for railway vehicles B60S3/006
• CPC Class Codes: G05D 11/132 by controlling the flow of the individual components G05D11/133 takes precedence
• CPC Class Codes: G05D 7/0641 using a plurality of throttling means G05D7/067 takes precedence

Abstract

A vehicle wash control system for controlling the amount of wash product applied to a vehicle based on environmental or other conditions, sensed locally or controlled/sensed remotely. The vehicle wash control system generally includes one or more electronic control valves that may be controlled by a control unit that receives inputs from a sensor or remotely which adjusts the flow of wash products responsive to the inputs.

Claims

1. A vehicle wash system, comprising:

a first product supply of a first wash component;

a first control valve fluidly connected to the first product supply;

a product dispenser fluidly connected to the first control valve, wherein the product dispenser is positioned within a vehicle wash and wherein the product dispenser is configured to dispense the first wash component upon a vehicle in the vehicle wash;

a flow rate sensor that measures a real-time flow rate of the first wash component; and

a control unit coupled to the first control valve and having an input for receiving a signal corresponding to at least one variable affecting vehicle wash effectiveness, wherein the control unit is in communication with the flow rate sensor, wherein the control unit is configured to calculate a desired flow rate of the first wash component delivered to the product dispenser and a duty cycle of the first control valve based at least partially on the at least one variable, wherein the control unit is further configured to control the flow rate of the first wash component by varying the duty cycle of the first control valve based on the desired flow rate and the real-time flow rate of the first wash component measured by the flow rate sensor.

2. The vehicle wash system of claim 1, wherein the control unit is adapted to change the flow rate substantially in real time based on the desired flow rate and the real-time flow rate of the first wash component measured by the flow rate sensor.

3. The vehicle wash system of claim 1, wherein the first control valve comprises an electronic control valve.

4. The vehicle wash system of claim 3, wherein the first control valve is comprised of a solenoid valve.

5. The vehicle wash system of claim 1, wherein the at least one variable comprises a sensed environmental condition.

6. The vehicle wash system of claim 1, wherein the at least one variable comprises a sensed chemical level.

7. The vehicle wash system of claim 1, wherein the at least one variable comprises a sensed vehicle condition.

8. The vehicle wash system of claim 1, wherein the at least one variable comprises a velocity of the vehicle in the vehicle wash.

9. The vehicle wash system of claim 1, wherein the at least one variable comprises a speed of a vehicle conveyor in the vehicle wash.

10. The vehicle wash system of claim 5, wherein the sensed environmental condition comprises temperature, humidity, precipitation, geographic location, soil composition, time of day, or time of year.

11. The vehicle wash system of claim 1, further comprising:

a second product supply of a second wash component; and

a second control valve fluidly connected between the second product supply and the product dispenser;

wherein the control unit controls a second flow rate of the second wash component delivered to the product dispenser by varying a duty cycle of the second control valve based at least partially on the at least one variable.

12. The vehicle wash system of claim 11, wherein the first control valve and the second control valve comprise solenoid valves, and wherein the at least one variable represents an environmental condition comprising temperature, humidity, precipitation, geographic location, soil composition, time of day, or time of year.

13. The vehicle wash system of claim 1, wherein the control unit further includes an output for controlling a fluid temperature based at least partially on the at least one variable.