Method and system for controlling slip joint packer activation

• US 10,145,200 B2
• Filed: 03/31/2015
• Issued: 12/04/2018
• Est. Priority Date: 03/31/2014
• Status: Active Grant

• Current Assignee: Romar International Ltd.
• Original Assignee: Romar International Ltd.
• Inventors: McKenzie, Martin
• Primary Examiner(s): Buck, Matthew R
• Application Number:
  US15/129,111
• Publication Number:
  US 20170107782A1
• Time in Patent Office: 1,344 Days
• CPC Class Codes: E21B 17/01 Risers
• CPC Class Codes: E21B 17/07 Telescoping joints for varying drill string lengths; Shock absorbers
• CPC Class Codes: E21B 33/127 with inflatable sleeve E21B33/122, E21B33/124 take precedence
• CPC Class Codes: E21B 34/066 electrically actuated
• CPC Class Codes: E21B 47/06 Measuring temperature or pressure

Abstract

The invention provides a system and method for controlling packer activation in a riser slip joint. The system comprises a first electronically actuated valve disposed between a first packer and a fluid pressure source for the actuation of the first packer. A second electronically actuated valve is disposed between a second packer and a fluid pressure source for the actuation of the second packer. A control unit is operable to actuate the first and/or second electronically actuated valve in response to at least one input signal to control the activation of the first and second packers, and is configured to control the actuation of the first and second electronically actuated valves independently.

Claims

1. A system for monitoring and controlling packer activation in a riser slip joint comprising:

a first electronically actuated valve disposed between a first packer of the riser slip joint and a first packer fluid pressure source for the actuation of the first packer;

a second electronically actuated valve disposed between a second packer of the riser slip joint and a second packer fluid pressure source for the actuation of the second packer;

at least one pressure sensor for monitoring at least one of a pressure between the first packer and the first packer fluid pressure source and a pressure between the second packer and the second packer fluid pressure source; and

a control unit operable to actuate the first and second electronically actuated valves in response to at least one input signal comprising a pressure signal from the at least one pressure sensor to control the activation of the first and second packers;

wherein the control unit is configured to control the actuation of the first and second electronically actuated valves independently to enable at least one of the first and second packers to be energized irrespective of the status of the other one of the first and second packers.

2. The system according to claim 1 wherein at least one of the first electronically actuated valve and the second electronically actuated valve is a solenoid valve.

3. The system according to claim 1 wherein the control unit is configured to compare the pressure signal with at least one historical measured pressure level and generate a control signal when the pressure signal differs from the at least one historical measured pressure level by an amount equal to or greater than a preset value.

4. The system according to claim 1 wherein the control unit is configured to close the first electronically actuated valve to de-energise the first packer.

5. The system according to claim 1 wherein the control unit is configured to open the second electronically actuated valve to energise the second packer.

6. The system according to claim 1 wherein the control unit is configured to activate the first packer and the second packer when in a rig divert mode.

7. The system according to claim 1 wherein the system comprises a pressure sensor in a rig divert control line, and the control unit is configured to activate the first packer and the second packer when a change in pressure is detected in the rig divert control line.

8. The system according to claim 1 wherein the first packer fluid pressure source and the second packer fluid pressure source comprise a gas pressure source and a hydraulic pressure source.

9. The system according to claim 1 wherein the at least one pressure sensor comprises a first pressure source sensor for monitoring the pressure of the first packer fluid pressure source and a second pressure source sensor for monitoring the pressure of the second packer fluid pressure source.

10. The system according to claim 1 comprising a manual control system operable to activate at least one of the first and second packers.

11. The system according to claim 1 wherein the first packer fluid pressure source and the second packer fluid pressure source are the same fluid pressure source.

12. The system according to claim 1 wherein the first packer fluid pressure source and the second packer fluid pressure source are different fluid pressure sources.

13. A riser or slip joint apparatus comprising the system for controlling packer activation according to claim 1.

14. A hydrocarbon production or exploration installation comprising the system for controlling packer activation according to claim 1.

15. A method of monitoring and controlling packer activation in a riser slip joint comprising:

providing a packer activation apparatus comprising a first electronically actuated valve disposed between a first packer of the riser slip joint and a first packer fluid pressure source for the actuation of the first packer and a second electronically actuated valve disposed between a second packer of the riser slip joint and a second packer fluid pressure source for the actuation of the second packer;

monitoring, using at least one pressure sensor, at least one of a pressure between the first packer and the first packer fluid pressure source and a pressure between the second packer and the second packer fluid pressure source;

receiving at least one input signal in a control unit, the input signal comprising a pressure signal from the at least one pressure sensor;

generating a control signal from the control unit in response to the at least one input signal from the at least one pressure sensor to control the actuation of the first and second electronically actuated valves;

controlling, using the control unit, the actuation of first and second electronically actuated valves independently to energize at least one of the first and second packers irrespective of the status of the other one of the first and second packers.

16. The method according to claim 15 comprising comparing the pressure signal with at least one historical measured pressure level and generating the control signal when the measured pressure signal differs from the at least one historical measured pressure level by an amount equal to or greater than a preset value.

17. The method according to claim 15 comprising activating at least one of the first and second packers when a pressure drop is detected between at least one of the first and second packers and the first and second packer fluid pressure sources.

18. The method according to claim 15 wherein the at least one monitored pressure comprises an upstream pressure measured at a first location on an upstream side of a restriction in a pathway to a respective packer, and the method comprises comparing the upstream pressure with a downstream pressure value at a second location on a downstream side of the restriction.

19. The method according to claim 18 comprising diagnosing a packer fault condition or a fluid pressure source fault from the comparison of the upstream pressure at the first location and the downstream pressure at the second location.

20. The method according to claim 19 wherein the first and second locations are on opposing sides of one of the first or second electronically actuated valves.

21. The method according to claim 15 comprising measuring a pressure of a fluid in a rig divert control system and activating the first packer and the second packer when a change in pressure in a rig divert mode line is detected.

22. The method according to claim 15 comprising manually activating at least one of the first or second packers.

23. The method according to claim 15 wherein the first packer fluid pressure source and the second packer fluid pressure source are the same fluid pressure source.

24. The method according to claim 15 wherein the first packer fluid pressure source and the second packer fluid pressure source are different fluid pressure sources.