Smart thermostat with model predictive control

• US 10,146,237 B2
• Filed: 06/16/2017
• Issued: 12/04/2018
• Est. Priority Date: 04/28/2017
• Status: Active Grant

• Current Assignee: Tyco Fire & Security GmbH (Johnson Controls International plc)
• Original Assignee: Johnson Controls Technology Company (Johnson Controls International plc)
• Inventors: Turney, Robert D., Ellis, Matthew J., Wenzel, Michael J., Elbsat, Mohammad N., Bernal, Juan Esteban Tapiero, Fentzlaff, Brennan H.
• Primary Examiner(s): BARNES-BULLOCK, CRYSTAL JOY
• Application Number:
  US15/625,830
• Publication Number:
  US 20180313557A1
• Time in Patent Office: 536 Days
• CPC Class Codes: F24F 11/00 Control or safety arrangements
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/46 Improving electric energy efficiency or saving
• CPC Class Codes: F24F 11/47 Responding to energy costs
• CPC Class Codes: F24F 11/52 Indication arrangements, e.g. displays
• CPC Class Codes: F24F 11/58 using Internet communication
• CPC Class Codes: F24F 11/62 characterised by the type of control or by internal processing, e.g. using fuzzy logic, adaptive control or estimation of values
• CPC Class Codes: F24F 11/64 using pre-stored data
• CPC Class Codes: F24F 11/65 for selecting an operating mode
• CPC Class Codes: F24F 11/89 Arrangement or mounting of control or safety devices
• CPC Class Codes: F24F 2110/10 Temperature
• CPC Class Codes: F24F 2110/12 of the outside air
• CPC Class Codes: F24F 2130/10 Weather information or forecasts
• CPC Class Codes: F24F 2140/50 Load
• CPC Class Codes: F24F 2140/60 Energy consumption
• CPC Class Codes: G05B 13/048 using a predictor
• CPC Class Codes: G05B 15/02 electric
• CPC Class Codes: G05B 2219/2614 HVAC, heating, ventillation, climate control
• CPC Class Codes: G05D 23/1904 variable in time
• CPC Class Codes: G05D 23/1917 using digital means
• CPC Class Codes: G05D 23/1923 : using thermal energy, the cost of which varies in function of time

Abstract

A thermostat includes an equipment controller and a model predictive controller. The equipment controller is configured to drive the temperature of a building zone to an optimal temperature setpoint by operating HVAC equipment to provide heating or cooling to the building zone. The model predictive controller is configured to determine the optimal temperature setpoint by generating a cost function that accounts for a cost operating the HVAC equipment during each of a plurality of time steps in an optimization period, using a predictive model to predict the temperature of the building zone during each of the plurality of time steps, and optimizing the cost function subject to a constraint on the predicted temperature of the building zone to determine optimal temperature setpoints for each of the time steps.

Claims

1. A thermostat for monitoring and controlling temperature of a building zone, the thermostat comprising:

a base configured to attach to a mounting surface upon which the thermostat is mounted;

an equipment controller physically coupled to the base and configured to drive the temperature of the building zone to an optimal temperature setpoint by operating HVAC equipment to provide heating or cooling to the building zone, wherein operating the HVAC equipment causes the HVAC equipment to add heat to the building zone or remove heat from the building zone, thereby affecting the temperature of the building zone; and

a model predictive controller physically coupled to the base and configured to determine the optimal temperature setpoint by;

generating a cost function that accounts for a cost operating the HVAC equipment during each of a plurality of time steps in an optimization period;

using a predictive model to predict the temperature of the building zone during each of the plurality of time steps, wherein the predictive model comprises a thermal mass storage model that defines the temperature of the building zone as a function of at least one of;

heat transfer between air within the building zone and solid mass within the building zone;

heat transfer between the building zone and the HVAC equipment; and

an unmeasured heat load disturbance; and

optimizing the cost function subject to a constraint on the predicted temperature of the building zone to determine optimal temperature setpoints for each of the plurality of time steps.

2. The thermostat of claim 1, wherein the model predictive controller is configured to determine the cost of operating the HVAC equipment during each of the plurality of time steps using a set of time-varying utility rates comprising a utility rate value for each time step;

wherein the time-varying utility rates are received from a utility provider or predicted by the model predictive controller.

3. The thermostat of claim 1, wherein the model predictive controller is configured to predict the temperature of the building zone during each of the plurality of time steps as a function of a temperature setpoint trajectory comprising a temperature setpoint for each of the plurality of time steps.

4. The thermostat of claim 1, wherein the model predictive controller is configured to optimize the cost function subject to a constraint on the optimal temperature setpoints that limits the optimal temperature setpoints within a temperature setpoint range.

5. The thermostat of claim 1, wherein the model predictive controller is configured to generate the predictive model by performing a system identification process comprising:

modulating the temperature setpoint within a constrained temperature setpoint range;

collecting a set of input-output data comprising values of the temperature setpoint and values of the temperature of the building zone that result from modulating the temperature setpoint during each of a plurality of time steps during a learning period; and

fitting parameters of the predictive model to the set of input-output data.

6. The thermostat of claim 1, wherein the model predictive controller is configured to predict a value of the unmeasured heat load disturbance experienced by the building zone at each of the plurality of time steps in the optimization period.

7. The thermostat of claim 1, wherein the predictive model comprises an HVAC load model that defines the heating or cooling provided by the HVAC equipment as a function of the temperature of the building zone and the temperature setpoint.

8. The thermostat of claim 1, wherein the model predictive controller is configured to predict the cost of operating the HVAC equipment as a function of an amount of the heating or cooling provided by the HVAC equipment at each time step of the optimization period.

9. The thermostat of claim 1, wherein the constraint on the predicted temperature of the building zone requires the model predictive controller to maintain the predicted temperature of the building zone within:

a first zone temperature range during a first time step of the optimization period; and

a second zone temperature range, different from the first zone temperature range, during another time step of the optimization period subsequent to the first time step.

10. A method performed by a thermostat for a building zone for monitoring and controlling temperature of the building zone, the method comprising:

attaching a base of the thermostat to a mounting surface upon which the thermostat is mounted and physically coupling the base to a processing circuit of the thermostat;

generating, by the processing circuit, a cost function that accounts for a cost operating HVAC equipment during each of a plurality of time steps in an optimization period;

using, by the processing circuit, a predictive model to predict the temperature of the building zone during each of the plurality of time steps, wherein the predictive model comprises a thermal mass storage model that defines the temperature of the building zone as a function of at least one of;

heat transfer between air within the building zone and solid mass within the building zone;

heat transfer between the building zone and the HVAC equipment; and

an unmeasured heat load disturbance;

optimizing, by the processing circuit, the cost function subject to a constraint on the predicted temperature of the building zone to determine optimal temperature setpoints for each of the plurality of time steps; and

operating, by the processing circuit, HVAC equipment to provide heating or cooling to the building zone to drive the temperature of the building zone to the optimal temperature setpoints, wherein operating the HVAC equipment causes the HVAC equipment to add heat to the building zone or remove heat from the building zone, thereby affecting the temperature of the building zone.

11. The method of claim 10, further comprising:

receiving a set of time-varying utility rates from a utility provider or predicting the time-varying utility rates, the set of time-varying utility rates comprising a utility rate value for each time step; and

determining the cost of operating the HVAC equipment during each of the plurality of time steps using the set of time-varying utility rates.

12. The method of claim 10, wherein using the predictive model to predict the temperature of the building zone comprises predicting the temperature of the building zone during each of the plurality of time steps as a function of a temperature setpoint trajectory comprising a temperature setpoint for each of the plurality of time steps.

13. The method of claim 10, wherein optimizing the cost function comprises optimizing the cost function subject to a constraint on the optimal temperature setpoints that limits the optimal temperature setpoints within a temperature setpoint range.

14. The method of claim 10, further comprising generating the predictive model by performing a system identification process comprising:

modulating the temperature setpoint within a constrained temperature setpoint range;

collecting a set of input-output data comprising values of the temperature setpoint and values of the temperature of the building zone that result from modulating the temperature setpoint during each of a plurality of time steps during a learning period; and

fitting parameters of the predictive model to the set of input-output data.

15. The method of claim 10, further comprising predicting a value of the unmeasured heat load disturbance experienced by the building zone at each of the plurality of time steps in the optimization period.

16. The method of claim 10, wherein the predictive model comprises an HVAC load model that defines the heating or cooling provided by the HVAC equipment as a function of the temperature of the building zone and the temperature setpoint.

17. The method of claim 10, further comprising predicting the cost of operating the HVAC equipment as a function of an amount of the heating or cooling provided by the HVAC equipment at each time step of the optimization period.

18. A thermostat for monitoring and controlling temperature of a building zone, the thermostat comprising:

a base configured to attach to a mounting surface upon which the thermostat is mounted;

an equipment controller physically coupled to the base and configured to drive the temperature of the building zone to a zone temperature setpoint by operating HVAC equipment to provide heating or cooling to the building zone, wherein operating the HVAC equipment causes the HVAC equipment to add heat to the building zone or remove heat from the building zone, thereby affecting the temperature of the building zone; and

a model predictive controller physically coupled to the base and configured to determine the zone temperature setpoint by;

generating a cost function that accounts for a cost operating the HVAC equipment during each of a plurality of time steps in an optimization period;

using a predictive model to predict the temperature of the building zone during each of the plurality of time steps, wherein the predictive model comprises a thermal mass storage model that defines the temperature of the building zone as a function of at least one of;

heat transfer between air within the building zone and solid mass within the building zone;

heat transfer between the building zone and the HVAC equipment; and

an unmeasured heat load disturbance; and

performing an optimization of the cost function subject to a constraint on the predicted temperature of the building zone to determine a temperature setpoint trajectory comprising a temperature setpoint value for each of the plurality of time steps.