Varnish impregnation apparatus and varnish impregnation method

• US 10,148,158 B2
• Filed: 06/11/2014
• Issued: 12/04/2018
• Est. Priority Date: 07/12/2013
• Status: Active Grant

• Current Assignee: Aisin AW Company Limited (Aisin Corp.)
• Original Assignee: Aisin AW Company Limited (Aisin Corp.)
• Inventors: Kimura, Hideaki, Niwa, Tsuyoshi, Sugimoto, Takamitsu, Kato, Susumu, Maeda, Shigeru, Yokoyama, Takeshi
• Primary Examiner(s): Thomas, Binu
• Application Number:
  US14/895,790
• Publication Number:
  US 20160126816A1
• Time in Patent Office: 1,637 Days
• Field of Search: None
• CPC Class Codes: B05C 13/02 for particular articles
• CPC Class Codes: B05C 9/14 the auxiliary operation involving heating or cooling
• CPC Class Codes: H02K 15/12 Impregnating, heating or drying of windings, stators, rotors or machines
• CPC Class Codes: H02K 15/125 Heating or drying of machines in operational state, e.g. standstill heating

Abstract

A varnish impregnation apparatus that includes a support that supports a stator, in which the stator coil is mounted to the stator core, with an axial direction of the stator directed in a horizontal direction while grasping a radially outer side of the stator, and that is rotationally driven by a rotary device to rotate the stator; a varnish dropping device that drops the varnish toward a coil end portion of the stator which is rotated while being supported by the support; and a heater disposed in a cavity portion provided at an axial center of the stator core of the stator supported by the support to heat the stator from a radially inner side of the stator.

Claims

1. A varnish impregnation apparatus that impregnates a stator coil mounted to a stator core, in which a slot opens toward a radially inner side, with varnish, comprising:

a support that supports a stator, in which the stator coil is mounted to the stator core, with an axial direction of the stator directed in a horizontal direction while grasping a radially outer side of the stator, and that is rotationally driven by a rotary device to rotate the stator, wherein

the support has a grip that grasps the radially outer side of the stator and is disposed only inside of both end surfaces of the stator core in the axial direction, and on an outer peripheral side of the stator core, and

a varnish dropping device that drops the varnish toward a coil end portion of the stator which is rotated while being supported by the support; and

a heater disposed in a cavity portion provided at an axial center of the stator core of the stator supported by the support to heat the stator from a radially inner side of the stator.

2. The varnish impregnation apparatus according to claim 1, wherein

the heater and the stator supported by the support are relatively movable such that the heater is disposed in one of a space inside the cavity portion and a space outside the cavity portion.

3. The varnish impregnation apparatus according to claim 2, wherein

the heater is advanceable and retractable between the space inside the cavity portion and the space outside the cavity portion.

4. The varnish impregnation apparatus according to claim 2, wherein

the stator supported by the support is advanceable and retractable between a heating position, at which the heater is disposed in the cavity portion, and a retracted position, at which the heater is not disposed in the cavity portion.

5. The varnish impregnation apparatus according to claim 1, wherein

the varnish dropping device and the stator supported by the support are relatively movable such that the varnish dropping device is disposed at one of a dropping position in the vicinity of the coil end portion of the stator and a retracted position.

6. The varnish impregnation apparatus according to claim 5, wherein

the varnish dropping device is advanceable and retractable between the dropping position in the vicinity of the coil end portion of the stator supported by the support and the retracted position.

7. The varnish impregnation apparatus according to claim 6, wherein

the retracted position of the varnish dropping device is located below the stator supported by the support.

8. The varnish impregnation apparatus according to claim 1, wherein

the support is at the same position when the varnish is dropped by the varnish dropping device and when the stator is heated by the heater.

9. The varnish impregnation apparatus according to claim 1, wherein

the heater includes an induction coil that heats the stator through induction heating.

10. The varnish impregnation apparatus according to claim 1, further comprising:

a second heater disposed in the vicinity of the coil end portion of the stator supported by the support to heat the coil end portion.

11. The varnish impregnation apparatus according to claim 10, wherein

the second heater heats the coil end portion by blowing hot air toward an outer surface of the coil end portion.

12. The varnish impregnation apparatus according to claim 1, wherein

the support supports the stator by clamping both ends of a fixation lug portion provided on the stator core to project toward a radially outer side.