Power converter and vehicle driving system

• US 10,148,166 B2
• Filed: 08/28/2014
• Issued: 12/04/2018
• Est. Priority Date: 08/28/2014
• Status: Active Grant

• Current Assignee: Mitsubishi Electric Corporation
• Original Assignee: Mitsubishi Electric Corporation
• Inventors: Yamashita, Yoshinori, Kato, Sho, Yamasaki, Hisanori
• Primary Examiner(s): Santana, Eduardo Colon
• Assistant Examiner(s): Mustafa, Iftekhar
• Application Number:
  US15/506,087
• Publication Number:
  US 20180219469A1
• Time in Patent Office: 1,559 Days
• Field of Search: 318438, 318722, 318606, 31840017, 3184002
• CPC Class Codes: H02M 1/14 Arrangements for reducing ripples from dc input or output
• CPC Class Codes: H02M 7/5387 in a bridge configuration
• CPC Class Codes: H02M 7/53871 with automatic control of output voltage or current
• CPC Class Codes: H02P 27/08 with pulse width modulation

Abstract

A power converter includes a control unit that generates a modulated wave synchronized with an output voltage command and a carrier wave having a frequency higher than a frequency of the modulated wave, the control unit controlling the power converter by comparing the modulated wave and the carrier wave to output a switching signal for driving a switching element. When a modulation factor in converting DC power into AC power is equal to or higher than a mode switching modulation factor and is lower than π/4, the power converter converts the DC power into the AC power in an over-modulation mode, in which switching of the switching element is stopped for a period longer than one cycle of the carrier wave, in a first period in which an output voltage command is positive and timing of a positive peak value of the output voltage command is included.

Claims

1. A power converter comprising:

a power converting unit including a switching element, the power converting unit converting DC power into AC power; and

a control unit including a modulated-wave generating unit to generate a modulated wave synchronized with an output voltage command of the power converting unit and a carrier-wave generating unit to output a carrier wave having a frequency higher than a frequency of the modulated wave, the control unit controlling the power converting unit by comparing the modulated wave and the carrier wave to output a switching signal for driving the switching element, wherein

when a modulation factor in converting the DC power into the AC power is equal to or higher than a mode switching modulation factor and is lower than π

/4, the power converting unit converts the DC power into the AC power in an over-modulation mode, in which switching of the switching element is stopped for a period longer than one cycle of the carrier wave and a ratio of the first period in one cycle of the AC output voltage increases as the modulation factor increases, in a first period in which an AC output voltage is positive and timing of a positive peak value of the AC output voltage is included.

2. The power converter according to claim 1, wherein, in the over-modulation mode, the power converting unit causes the switching of the switching element to be stopped for a period longer than one cycle of the carrier wave in a second period in which the output voltage command is negative and timing of a negative peak value of the output voltage command is included.

3. The power converter according to claim 1, wherein the power converting unit increases a ratio of the first period in one cycle of an AC output voltage stepwise as the modulation factor increases in the over-modulation mode.

4. The power converter according to claim 1, wherein

the modulated-wave generating unit includes:

a mode selecting unit to generate a mode selection code for identifying a PWM mode on the basis of the modulation factor; and

a correction-coefficient selecting unit to store a correction coefficient corresponding to the PWM mode, and select a correction coefficient corresponding to the mode selection code, and

the modulated-wave generating unit corrects the modulation factor according to the correction coefficient selected by the correction-coefficient selecting unit to correct a value of the modulated wave.

5. The power converter according to claim 1, wherein

the modulated-wave generating unit includes:

a mode selecting unit to generate a mode selection code for identifying a PWM mode on the basis of the modulation factor; and

a specific-phase selecting unit to store a specific phase corresponding to the PWM mode therein and select a specific phase corresponding to the mode selection code, and

the modulated-wave generating unit generates the modulated wave according to the specific phase selected by the specific-phase selecting unit.

6. The power converter according to claim 1, wherein the carrier wave is synchronized with the modulated wave.

7. The power converter according to claim 1, wherein a modulated wave generated by the modulated wave and the carrier wave is a three-phase modulated wave.

8. The power converter according to claim 1, wherein the mode switching modulation factor is equal to or higher than a lower limit modulation factor determined by a minimum pulse width of the switching element and a frequency of the carrier wave.

9. The power converter according to claim 1, wherein the switching element included in the power converting unit is formed by a wide-band gap semiconductor.

10. A vehicle driving system comprising:

the power converter according to claim 1;

an input circuit to generate input power to the power converter; and

an electric motor driven by the power converter.

11. A power converter comprising:

a power converting unit including a switching element, the power converting unit converting DC power into AC power; and

a control unit including a modulated-wave generating unit to generate a modulated wave synchronized with an output voltage command of the power converting unit and a carrier-wave generating unit to output a carrier wave having a frequency higher than a frequency of the modulated wave, the control unit controlling the power converting unit by comparing the modulated wave and the carrier wave to output a switching signal for driving the switching element, wherein

when a modulation factor in converting the DC power into the AC power is lower than a mode switching modulation factor and is lower than π

/√

(12), the power converting unit outputs an AC voltage superimposed with 3n-th (n is a positive integer) order harmonics, and

when the modulation factor is equal to or higher than the mode switching modulation factor, the power converting unit converts the DC power into the AC power in an over-modulation mode, in which switching of the switching element is stopped for a period longer than one cycle of the carrier wave and a ratio of the first period in one cycle of the AC output voltage increases as the modulation factor increases, in a first period in which an AC output voltage is positive and timing of a positive peak value of AC the output voltage is included.

12. The power converter according to claim 11, wherein, in the over-modulation mode, the power converting unit causes the switching of the switching element to be stopped for a period longer than one cycle of the carrier wave in a second period in which the output voltage command is negative and timing of a negative peak value of the output voltage command is included.

13. The power converter according to claim 11, wherein the power converting unit increases a ratio of the first period in one cycle of an AC output voltage stepwise as the modulation factor increases in the over-modulation mode.

14. The power converter according to claim 11, wherein

the modulated-wave generating unit includes:

a mode selecting unit to generate a mode selection code for identifying a PWM mode on the basis of the modulation factor; and

a correction-coefficient selecting unit to store a correction coefficient corresponding to the PWM mode, and select a correction coefficient corresponding to the mode selection code, and

the modulated-wave generating unit corrects the modulation factor according to the correction coefficient selected by the correction-coefficient selecting unit to correct a value of the modulated wave.

15. The power converter according to claim 11, wherein

the modulated-wave generating unit includes:

a mode selecting unit to generate a mode selection code for identifying a PWM mode on the basis of the modulation factor; and

a specific-phase selecting unit to store a specific phase corresponding to the PWM mode therein and select a specific phase corresponding to the mode selection code, and

the modulated-wave generating unit generates the modulated wave according to the specific phase selected by the specific-phase selecting unit.

16. The power converter according to claim 11, wherein the carrier wave is synchronized with the modulated wave.

17. The power converter according to claim 11, wherein a modulated wave generated by the modulated wave and the carrier wave is a three-phase modulated wave.

18. The power converter according to claim 11, wherein the mode switching modulation factor is equal to or higher than a lower limit modulation factor determined by a minimum pulse width of the switching element and a frequency of the carrier wave.

19. The power converter according to claim 11, wherein the switching element included in the power converting unit is formed by a wide-band gap semiconductor.

20. A vehicle driving system comprising:

the power converter according to claim 11;

an input circuit to generate input power to the power converter; and

an electric motor driven by the power converter.